2007 NISSAN TIIDA Service Repair Manual

parking brake headlights coolant reservoir warning light ABS fuel filter location

Page 4953 of 5883

NISSAN TIIDA 2007 Service Repair Manual TM-7
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(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
465
P

TM-7
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(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
465
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
465
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine (For Type1 Only) .....................
465
Precaution .............................................................466
Service Notice or Precaution .................................467
Wiring Diagram and Trouble Diagnosis ................467
PREPARATION .........................................468
PREPARATION ................................................468
Special Service Tool .............................................468
Commercial Service Tool ......................................471
ON-VEHICLE MAINTENANCE ..................473
A/T FLUID .........................................................473
Checking A/T Fluid ................................................473
Changing A/T Fluid ...............................................473
A/T Fluid Cooler Cleaning .....................................474
STALL TEST ....................................................477
Inspection and Judgment ......................................477
LINE PRESSURE TEST ...................................480
Inspection and Judgment ......................................480
ROAD TEST .....................................................482
Description ............................................................482
Check Before Engine Is Started ............................482
Check at Idle .........................................................483
Cruise Test - Part 1 ...............................................485
Cruise Test - Part 2 ...............................................487
Cruise Test - Part 3 ...............................................488
Vehicle Speed When Shifting Gears .....................490
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
490
ON-VEHICLE REPAIR ...............................491
TRANSMISSION CONTROL MODULE ...........491
Exploded View ......................................................491
Removal and Installation .......................................491
SHIFT CONTROL SYSTEM .............................493
Control Device Removal and Installation ..............493
Control Device Disassembly and Assembly ..........496
Selector Lever Knob Removal and Installation .....496
Adjustment of A/T Position ....................................497
Checking of A/T Position .......................................497
KEY INTERLOCK CABLE ...............................499
Removal and Installation .......................................499
AIR BREATHER HOSE ....................................502
Removal and Installation .......................................502
REMOVAL AND INSTALLATION .............503
TRANSAXLE ASSEMBLY ..............................503
Exploded View .......................................................503
Removal and Installation .......................................503
DISASSEMBLY AND ASSEMBLY ............506
OVERHAUL .....................................................506
Component ............................................................506
Oil Channel ............................................................512
Location of Adjusting Shims, Needle Bearings and
Thrust Washers .....................................................
513
Location of Snap Rings .........................................514
DISASSEMBLY ...............................................515
Disassembly ..........................................................515
REPAIR FOR COMPONENT PARTS .............530
Manual Shaft .........................................................530
Oil Pump ................................................................533
Control Valve Assembly ........................................536
Control Valve Upper Body .....................................545
Control Valve Lower Body .....................................548
Reverse Clutch ......................................................551
High Clutch ............................................................555
Forward and Overrun Clutches .............................560
Low & Reverse Brake ............................................566
Rear Internal Gear and Forward Clutch Hub .........571
Output Shaft, Output Gear, Idler Gear, Reduction
Pinion Gear and Bearing Retainer .........................
574
Band Servo Piston Assembly ................................580
Final Drive .............................................................585
ASSEMBLY .....................................................590
Assembly (1) ..........................................................590
Adjustment (1) .......................................................591
Assembly (2) ..........................................................596
Adjustment (2) .......................................................600
Assembly (3) ..........................................................604
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
612
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
612
General Specification ............................................612
Vehicle Speed at Which Gear Shifting Occurs ......612
Vehicle Speed at When Lock-up Occurs/Releases
..
612
Stall Speed ............................................................612
Line Pressure ........................................................612
Adjusting shims, Needle Bearings, Thrust Wash-
ers and Snap Rings ...............................................
613
Control Valves .......................................................614
Accumulator ...........................................................614
Clutches and Brakes .............................................614
Final Drive .............................................................616
Planetary Carrier ...................................................616
Oil Pump ................................................................616
Input Shaft .............................................................616
Reduction Pinion Gear ..........................................616

Page 4954 of 5883

NISSAN TIIDA 2007 Service Repair Manual TM-8
Band Servo ............................................................616
Output Shaft ..........................................................616
Bearing Retainer ..........................

TM-8
Band Servo ............................................................616
Output Shaft ..........................................................616
Bearing Retainer ....................................................617
Total End Play .......................................................617
Reverse Clutch End Play .......................................617
Removal and Installation .......................................617
Shift Solenoid Valves .............................................617
Solenoid Valves .....................................................617
A/T Fluid Temperature Sensor ..............................618
Revolution Sensor .................................................618
Dropping Resistor ..................................................618
Turbine Revolution Sensor (Power Train Revolu-
tion Sensor) ...........................................................
618
5MT: RS5F91R
FUNCTION DIAGNOSIS ............................
619
M/T SYSTEM ...................................................619
System Diagram ....................................................619
System Description ................................................620
COMPONENT DIAGNOSIS .......................621
POSITION SWITCH .........................................621
BACK-UP LAMP SWITCH .......................................621
BACK-UP LAMP SWITCH : Component Parts Lo-
cation .....................................................................
621
BACK-UP LAMP SWITCH : Component Inspec-
tion .........................................................................
621
PARK/NEUTRAL POSITION (PNP) SWITCH .........621
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location ....................................
621
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ...........................................
621
SYMPTOM DIAGNOSIS ............................623
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................
623
NVH Troubleshooting Chart ..................................623
PRECAUTION ............................................624
PRECAUTIONS ...............................................624
Service Notice or Precautions for Manual Tran-
saxle ......................................................................
624
PREPARATION ..........................................625
PREPARATION ...............................................625
Special Service Tools ..........................................625
Commercial Service Tools ...................................627
ON-VEHICLE MAINTENANCE ..................628
GEAR OIL ........................................................628
Exploded View .......................................................628
Draining .................................................................628
Refilling ..................................................................628
Inspection ..............................................................628
ON-VEHICLE REPAIR ..............................629
SIDE OIL SEAL ................................................629
Exploded View ......................................................629
Removal and Installation .......................................629
CONTROL LINKAGE .......................................630
Exploded View ......................................................630
Removal and Installation .......................................630
Inspection ..............................................................631
AIR BREATHER HOSE ....................................632
Exploded View ......................................................632
Removal and Installation .......................................632
REMOVAL AND INSTALLATION .............633
TRANSAXLE ASSEMBLY ...............................633
Exploded View ......................................................633
Removal and Installation .......................................633
DISASSEMBLY AND ASSEMBLY ...........635
TRANSAXLE ASSEMBLY ...............................635
Exploded View ......................................................635
Disassembly ..........................................................639
Assembly ..............................................................645
INPUT SHAFT AND GEAR ..............................653
Exploded View ......................................................653
Disassembly ..........................................................653
Assembly ..............................................................653
Inspection ..............................................................653
MAINSHAFT AND GEAR .................................655
Exploded View ......................................................655
Disassembly ..........................................................655
Assembly ..............................................................656
Inspection ..............................................................657
FINAL DRIVE ....................................................659
Exploded View ......................................................659
Disassembly ..........................................................659
Assembly ..............................................................659
Inspection ..............................................................659
SHIFT CONTROL .............................................661
Exploded View ......................................................661
Disassembly ..........................................................661
Assembly ..............................................................661
Inspection ..............................................................661
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
662
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
662
General Specification ............................................662
6MT: RS6F94R
FUNCTION DIAGNOSIS ...........................
663

Page 4955 of 5883

NISSAN TIIDA 2007 Service Repair Manual TM-9
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M/T SYSTEM ....................................................663
System Diagram ....................................................663
System Description ....

TM-9
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M/T SYSTEM ....................................................663
System Diagram ....................................................663
System Description ...............................................664
COMPONENT DIAGNOSIS .......................665
POSITION SWITCH ..........................................665
BACK-UP LAMP SWITCH ......................................665
BACK-UP LAMP SWITCH : Component Parts Lo-
cation .....................................................................
665
BACK-UP LAMP SWITCH : Component Inspec-
tion ........................................................................
665
PARK/NEUTRAL POSITION (PNP) SWITCH .........665
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Parts Location ....................................
665
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ..........................................
665
SYMPTOM DIAGNOSIS ............................667
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ..........................
667
NVH Troubleshooting Chart ..................................667
PRECAUTION ............................................668
PRECAUTIONS ................................................668
Service Notice or Precautions for Manual Tran-
saxle ......................................................................
668
PREPARATION .........................................669
PREPARATION ................................................669
Special Service Tools ..........................................669
Commercial Service Tools ...................................670
ON-VEHICLE MAINTENANCE ..................672
GEAR OIL .........................................................672
Exploded View ......................................................672
Draining .................................................................672
Refilling .................................................................672
Inspection ..............................................................672
ON-VEHICLE REPAIR ...............................673
SIDE OIL SEAL ................................................673
Exploded View ......................................................673
Removal and Installation .......................................673
CONTROL LINKAGE .......................................674
Exploded View ......................................................674
Removal and Installation .......................................674
Inspection ..............................................................677
AIR BREATHER HOSE ..................................678
Exploded View .......................................................678
Removal and Installation .......................................678
REMOVAL AND INSTALLATION .............680
TRANSAXLE ASSEMBLY ..............................680
Exploded View .......................................................680
Removal and Installation .......................................681
DISASSEMBLY AND ASSEMBLY ............683
TRANSAXLE ASSEMBLY ..............................683
Exploded View .......................................................683
Disassembly ..........................................................688
Assembly ...............................................................694
INPUT SHAFT AND GEAR .............................700
Exploded View .......................................................700
Disassembly ..........................................................700
Assembly ...............................................................701
Inspection ..............................................................702
MAINSHAFT AND GEAR ...............................704
Exploded View .......................................................704
Disassembly ..........................................................704
Assembly ...............................................................705
Inspection ..............................................................707
REVERSE IDLER SHAFT AND GEAR ...........709
Exploded View .......................................................709
Disassembly ..........................................................709
Assembly ...............................................................710
FINAL DRIVE ..................................................711
Exploded View .......................................................711
Disassembly ..........................................................711
Assembly ...............................................................711
Inspection ..............................................................712
SHIFT FORK AND FORK ROD ......................714
Exploded View .......................................................714
Disassembly ..........................................................714
Assembly ...............................................................714
Inspection ..............................................................714
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
715
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
715
General Specification ............................................715

Page 4956 of 5883

NISSAN TIIDA 2007 Service Repair Manual TM-10
< BASIC INSPECTION >[TYPE 1 (4AT: RE4F03B)]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001728290
INTRODUCTION
The TCM receives a signal f

TM-10
< BASIC INSPECTION >[TYPE 1 (4AT: RE4F03B)]
DIAGNOSIS AND REPAIR WORKFLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000001728290
INTRODUCTION
The TCM receives a signal from the vehicle speed sensor, accelera-
tor pedal position sensor (throttle position sensor) or PNP switch.
Then provides shift control or lock-up control via A/T solenoid valves.
The TCM also communicates with the ECM by means of a signal
sent from sensing elements used with the OBD-related parts of the
A/T system for malfunction-diagnostic purposes. The TCM is capa-
ble of diagnosing malfunctioning parts while the ECM can store mal-
functions in its memory.
Input and output signals must always be correct and stable in the
operation of the A/T system. The A/T system must be in good oper-
ating condition and be free of valve seizure, solenoid valve malfunc-
tion, etc.
It is much more difficult to diagnose an error that occurs intermit-
tently rather than continuously. Most intermittent errors are caused
by poor electric connections or improper wiring. In this case, careful
checking of suspected circuits may help prevent the replacement of
good parts.
A visual check only may not find the cause of the errors. A road test
with CONSULT-III (or GST) or a circuit tester connected should be
performed. Follow the “DETAILED FLOW”.
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such errors, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A “Diagnostic work sheet” as shown on
the example (Refer to TM-11
) should be used.
Start your diagnosis by looking for “conventional” errors first. This will
help troubleshoot driveability errors on an electronically controlled
engine vehicle.
Also check related Service bulletins.
DETAILED FLOW
1.COLLECT THE INFORMATION FROM THE CUSTOMER
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred) using diagnosis worksheet. Refer to TM-11, "
Diagnostic Work Sheet".
>> GO TO 2.
2.CHECK SYMPTOM 1
Check the following items based on the information obtained from the customer.
Fail-safe. Refer to TM-123, "
Fail-Safe".
A/T fluid inspection. Refer to TM-171, "
Checking A/T Fluid".
Stall test. Refer to TM-175, "
Inspection and Judgment".
Line pressure test. Refer to TM-178, "
Inspection and Judgment".
SAT631IB
SAT632I
SEF234G

Page 4957 of 5883

NISSAN TIIDA 2007 Service Repair Manual DIAGNOSIS AND REPAIR WORKFLOW
TM-11
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>> GO TO 3.
3.CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is detec

Page 4958 of 5883

NISSAN TIIDA 2007 Service Repair Manual TM-12
< BASIC INSPECTION >[TYPE 1 (4AT: RE4F03B)]
DIAGNOSIS AND REPAIR WORKFLOW
DIAGNOSTIC WORK SHEET
Symptoms❏ Vehicle does not move. (❏ Any position❏ Particular position)
❏ No up-shift (❏

Page 4959 of 5883

NISSAN TIIDA 2007 Service Repair Manual A/T CONTROL SYSTEM
TM-13
< FUNCTION DIAGNOSIS >[TYPE 1 (4AT: RE4F03B)]
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FUNCTION DIAGNOSIS
A/T CONTROL SYSTEM
Cross-Sectional ViewINFOID:0000000001694420
1. Converter ho

Page 4960 of 5883

NISSAN TIIDA 2007 Service Repair Manual TM-14
< FUNCTION DIAGNOSIS >[TYPE 1 (4AT: RE4F03B)]
A/T CONTROL SYSTEM
Shift Mechanism
INFOID:0000000001694421
CONSTRUCTION
FUNCTION OF CLUTCH AND BRAKE
CLUTCH AND BAND CHART
1. Torque converter 2. Oi

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