Page 5585 of 5883
TRANSAXLE ASSEMBLY
TM-639
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FINAL DRIVE COMPONENTS
DisassemblyINFOID:0000000001381695
1. Remove drain plug and gasket from clutch housing, and then drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing. Refer to CL-11, "
Removal and Installation".
4. Remove rear housing and O-ring from transaxle case.
CAUTION:
Rear housing oil channel is inserted to input shaft. There-
fore, when removing rear housing, remove it to axial direc-
tion of input shaft.
PCIB1522E
1. Side gear 2. Pinion mate shaft 3. Pinion mate gear
4. Thrust washer 5. Lock ring 6. Differential side bearing outer race
7. Differential side bearing 8. Differential case
: Replace the parts as a set.
PCIB1558E
Page 5586 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-640
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
5. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
If not, the transaxle case cannot be removed NISSAN TIIDA 2007 Service Repair Manual TM-640
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
5. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
If not, the transaxle case cannot be removed](/manual-img/5/57395/w960_57395-5585.png)
TM-640
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
5. Shift the shift lever (1) of control shaft assembly to 3rd gear posi-
tion.
NOTE:
If not, the transaxle case cannot be removed from clutch hous-
ing.
3rd gear position means that the shift lever of control shaft
assembly is fully rotated clockwise and it is returned approxi-
mately 10°.
6. Push in the 5th-reverse shift fork (1), and then shift it to 5th gear
position.
NOTE:
When it is shifted to the 5th gear and 3rd gear at the same time,
the input shaft and mainshaft may not be rotated.
7. Remove mainshaft bolt (2) and input shaft nut (3).
CAUTION:
When mainshaft bolt and input shaft nut are removed, do
not use a power tool in order to prevent the gear from being
damaged.
8. Remove reverse gear gate assembly (4) bolts.
9. Remove retaining pin from 5th-reverse shift fork (1) using a pin
punch.
10. Remove 5th-reverse shift fork (1), reverse gear gate assembly (4) and 5th-reverse coupling sleeve from
5th-reverse synchronizer hub.
11. Remove 5th-reverse synchronizer hub from input shaft using a
puller.
CAUTION:
Set the claw of the puller to the large width side of the hub
when setting the puller in synchronizer hub.
12. Remove 5th baulk ring and 5th input gear.
13. Remove 5th main gear from input shaft using Tools (A) and (B).
PCIB1524E
PCIB1525E
PCIB1526E
Tool number A: KV32300QAC
Tool number B: KV32300QAD
PCIB1527E
Page 5587 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-641
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14. Remove position switch from transaxle case.
15. Remove clutch housing bolts.
16. Remove clutch NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-641
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14. Remove position switch from transaxle case.
15. Remove clutch housing bolts.
16. Remove clutch](/manual-img/5/57395/w960_57395-5586.png)
TRANSAXLE ASSEMBLY
TM-641
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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14. Remove position switch from transaxle case.
15. Remove clutch housing bolts.
16. Remove clutch housing from transaxle case.
17. Remove oil gutter from transaxle case.
18. Remove washer (1) and 4th main gear (2) from mainshaft.
19. Remove 5th-reverse fork rod (1) according to the following.
a. Lift up 5th-reverse fork rod (1) until it contacts the claw ( ) of
reverse gear assembly (2).
b. Push down gear of reverse gear assembly (2), and then remove
5th-reverse fork rod (1) from clutch housing.
20. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) according to the following.
a. Remove 4th baulk ring, insert keys and springs from 3rd-4th
synchronizer hub.
b. Lift the gear of the reverse gear assembly (4) up.
c. Lift up 1st-2nd fork rod (5), and then maintain neutral position.
d. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve
(2) and input shaft assembly (3) together.
PCIB1627E
PCIB1528E
PCIB1529E
PCIB1530E
PCIB1531E
Page 5588 of 5883
TM-642
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
21. Remove lock pins (1) from clutch housing.
22. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly
(2) together from clutch housing.
23. Remove retaining pin from reverse gear assembly using a pin
punch.
24. Remove reverse gear assembly from clutch housing.
25. Remove final drive assembly (1) from clutch housing.
26. Remove magnet and dowel pins (2) from clutch housing.
27. Remove differential side oil seals (1) from clutch housing and
transaxle case using a flat-bladed screwdriver.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
PCIB1640E
PCIB1532E
MCIB0033E
PCIB1533E
PCIB1534E
Page 5589 of 5883
TRANSAXLE ASSEMBLY
TM-643
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28. Remove differential side bearing outer races from clutch hous-
ing and transaxle case using a brass bar.
CAUTION:
Be careful not to damage clutch housing and transaxle
case.
29. Using the drift, with snap rings (1) stretched, press out input
shaft rear bearing and mainshaft rear bearing from transaxle
case.
30. Remove check balls (2) and check ball plugs from transaxle
case.
31. Remove input shaft oil seal and input shaft front bearing from
clutch housing using a suitable drift.
32. Separate oil channel tube at the root.
33. Remove mainshaft front bearing and oil channel from clutch
housing using the valve seat remover.
34. Remove bushings (1) from clutch housing using a suitable
remover.
MCIB0050E
Tool number A: ST35300000
PCIB1535E
MCIB0044E
Tool number A: KV111038S0
PCIB1536E
PCIB1537E
Page 5590 of 5883
TM-644
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
35. Remove retaining pin from selector using a pin punch.
36. Remove bushings (1) from transaxle case using a suitable
remover.
37. Remove interlock bolt (1), bushing, spring and striking interlock
from transaxle case.
38. Remove control shaft (1) from transaxle case.
39. Pull out 2 way connector (1) straight from air breather inner tube
(2).
40. Remove air breather inner tube (2) from transaxle case.
PCIB1538E
PCIB1539E
PCIB1540E
PCIB1541E
Page 5591 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-645
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AssemblyINFOID:0000000001381696
1. Install air breather inner tube (2) to transaxle case.
CAUTION:
NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-645
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AssemblyINFOID:0000000001381696
1. Install air breather inner tube (2) to transaxle case.
CAUTION:](/manual-img/5/57395/w960_57395-5590.png)
TRANSAXLE ASSEMBLY
TM-645
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AssemblyINFOID:0000000001381696
1. Install air breather inner tube (2) to transaxle case.
CAUTION:
Be careful not to damage air breather inner tube.
NOTE:
It is easy to install the air breather inner tube when its end is
closed with tape. Remove the tape after the installation.
2. Insert 2 way connector (1) straight to air breather inner tube (2).
CAUTION:
Check air breather inner tube for twists after installing.
3. Apply gear oil to O-ring and install it to control shaft.
CAUTION:
Do not reuse O-ring.
4. Install control shaft (1) to transaxle case and then install selector
to control shaft. Tighten bolts to the specified torque. Refer to
TM-635, "
Exploded View".
CAUTION:
Be careful with the orientation of selector.
5. Install selector onto control shaft, and then install retaining pin
(1) to selector.
6. Install bushings (1) until it is flush with end face of transaxle
case using a suitable drift (A).
PCIB1541E
PCIB1540E
PCIB1645E
PCIB1542E
Page 5592 of 5883
TM-646
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
7. Install striking interlock, spring, bushing and interlock bolt (1) to
transaxle case, and then tighten interlock bolt to the specified
torque. Refer to TM-635, "
Exploded View".
8. Install bushings (1) until it is flush with end face of clutch housing
using a suitable drift (A).
9. Install oil channel to clutch housing.
CAUTION:
Do not reuse oil channel.
10. Install mainshaft front bearing until it is flush with end face of
clutch housing using Tool (A).
11. Install input shaft front bearing until it is flush with end face of
clutch housing using Tool (A).
12. Install input shaft oil seal (1) until it is flush with end face of
clutch housing using Tool (A).
PCIB1539E
PCIB1543E
Tool number A: ST33061000
PCIB1544E
Tool number A: KV40100900
PCIB1545E
Tool number A: ST33220000
PCIB1546E