Page 5569 of 5883
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
TM-623
< SYMPTOM DIAGNOSIS >[5MT: RS5F91R]
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001381677
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
Reference page
TM-635TM-635TM-630TM-635TM-635
SUSPECTED PARTS
(Possible cause)
OIL (Oil level is low.)
OIL (Wrong oil.)
OIL (Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL LINKAGE (Worn)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise 1 2 3 3
Oil leakage 31222
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 2
Page 5570 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
If transaxle assembly is removed from the ve NISSAN TIIDA 2007 Service Repair Manual TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
If transaxle assembly is removed from the ve](/manual-img/5/57395/w960_57395-5569.png)
TM-624
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Service Notice or Precautions for Manual TransaxleINFOID:0000000001381678
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding
parts may damage seal of CSC and may cause clutch fluid leakage.
Never reuse transaxle gear oil, once it has been drained.
Check oil level or replace gear oil with vehicle on level surface.
During removal or installation, keep inside of transaxle clear of dust or dirt.
Check for the correct installation status prior to removal or disassembly. If matching marks are
required, be certain they do not interfere with the function of the parts they are applied.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to out-
side. If tightening sequence is specified, use it.
Never damage sliding surfaces and mating surfaces.
Page 5571 of 5883
PREPARATION
TM-625
< PREPARATION >[5MT: RS5F91R]
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PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000001381679
Tool number
Tool nameDescription
ST27862000
Drift
a: 62.5 mm (2.461in) dia.
b: 49 mm (1.93 in) dia.Installing differential side oil seal
KV32300QAC
(Renault SST: B.Vi.22-01)
PullerRemoving 5th main gear
KV32300QAD
(Renault SST: B.Vi.1000-01)
PullerRemoving 5th main gear
ST35300000
Drift
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia. Removing input shaft rear bearing
Installing input shaft rear bearing
Removing mainshaft rear bearing
Installing mainshaft rear bearing
KV111038S0
Valve seat removerRemoving mainshaft front bearing
ST33061000
Drift
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.Installing mainshaft front bearing
ZZA0194D
SCIA1781J
SCIA1782J
ZZA0969D
ZZA0872D
ZZA0814D
Page 5572 of 5883
TM-626
< PREPARATION >[5MT: RS5F91R]
PREPARATION
KV40100900
Drift
a: 52 mm (2.05 in) dia.
b: 39.5 mm (1.555 in) dia.Installing input shaft front bearing
ST33220000
Drift
a: 32 mm (1.26 in) dia.
b: 31.5 mm (1.240 in) dia.
c: 21 mm (0.83 in) dia.Installing input shaft oil seal
KV32300QA
(Renault SST: B.Vi.1554)
Drift
a: 65 mm (2.56 in) dia.
b: 63 mm (2.48 in) dia.Installing differential side bearing outer race
ST33052000
Drift
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.Removing differential side bearing
KV40104920
Drift
a: 21.7 mm (0.854 in) dia.
b: 44.7 mm (1.760 in) dia.Installing differential side bearing Tool number
Tool nameDescription
NT084
ZZA1046D
SCIA1783J
ZZA0969D
ZZA0969D
Page 5573 of 5883
PREPARATION
TM-627
< PREPARATION >[5MT: RS5F91R]
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Commercial Service ToolsINFOID:0000000001381680
Tool nameDescription
Drift
a: 38 mm (1.50 in) dia. Removing input shaft oil seal
Removing input shaft front bearing
Drift
a: 14.5 mm (0.571 in) dia.Installing bushing
S-NT063
S-NT063
Page 5574 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start NISSAN TIIDA 2007 Service Repair Manual TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start](/manual-img/5/57395/w960_57395-5573.png)
TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381683
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381684
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-635,
"Exploded View".
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E
Page 5575 of 5883
![NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal](/manual-img/5/57395/w960_57395-5574.png)
SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381686
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to XX-XX, "*****".
2. Remove differential side oil seal (1) using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
⇐: Front
Install new differential side oil seal (1) to clutch housing and tran-
saxle case using Tool (A).
CAUTION:
Do not reuse differential side oil seal.
When installing, do not incline differential side oil seal.
Do not damage clutch housing or transaxle case.
Check oil level after installation. Refer to TM-628, "
Inspection".
PCIB1505E
Tool number : ST27862000 ( — )
Dimension “H
1” : 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension “H
2” : 16.4 - 17.0 mm (0.646 - 0.669 in)
PCIB1506E
Page 5576 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-630
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000001381687
Removal and InstallationINFOID:0000000001381688
REMOVAL
1. Remove battery. Refer to PG-6 NISSAN TIIDA 2007 Service Repair Manual TM-630
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000001381687
Removal and InstallationINFOID:0000000001381688
REMOVAL
1. Remove battery. Refer to PG-6](/manual-img/5/57395/w960_57395-5575.png)
TM-630
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000001381687
Removal and InstallationINFOID:0000000001381688
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
3. Press the release button (1) of select cable and shift cable, and
then remove select cable and shift cable from lever of control
shaft (2).
4. Shift control lever to neutral position.
5. Remove control lever knob.
6. Remove center console assembly. Refer to IP-11, "
Removal and
Installation".
7. Remove control device assembly mounting bolts.
8. Remove exhaust front tube, center muffler and heat plate. Refer
to EX-5, "
Removal and Installation".
9. Remove bracket.
10. Remove select cable and shift cable from cable mounting bracket.
11. Remove control device assembly from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
1. Control lever knob 2. Control lever 3. Control device assembly
4. Select cable 5. Shift cable 6. Clutch housing
7. Cable mounting bracket 8. Bracket
A: Black color B: White color
PCIB1508E
SCIA7077E