Page 4289 of 5883
ENGINE MAINTENANCE (K9K)
MA-49
< ON-VEHICLE MAINTENANCE >
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5. Apply engine oil to the oil seal contact surface of the new oil fil-
ter.
6. Install the oil filter until it comes into contact with the oil seal on
the engine bracket.
7. Using an oil filter wrench [SST: KV113C0010 (Mot. 1329)],
tighten oil filter.
8. After warming up the engine, check for engine oil leakage.
9. Check oil level and add engine oil as necessary. Refer to MA-47,
"ENGINE OIL : Inspection". Oil filter : 14 N·m (1.4 kg-m, 10 ft-lb)
SMA010
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MA-50
< ON-VEHICLE MAINTENANCE >
CHASSIS AND BODY MAINTENANCE
CHASSIS AND BODY MAINTENANCE
Air Conditioner FilterINFOID:0000000001730893
1. Remove the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "Dis-
assembly and Assembly".
2. Remove the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
3. Compress the air conditioner filter (1) downward while sliding it
to the RH side of the vehicle to release the upper pawl.
4. Move the bottom of air conditioner filter (1) upward as shown to
release the bottom tab, then remove it.
5. Replace the air conditioner filter with new one and install the new filter in the A/C unit assembly.
CAUTION:
Make sure that the air conditioner filter lower tab is fully seated, and that the air conditioner upper
pawl is locked into place securing the new filter into the A/C unit assembly.
6. Install the glove box assembly and instrument lower cover (RH) for RHD only. Refer to IP-23, "
Disassem-
bly and Assembly".
7. Install the instrument lower finisher and instrument lower cover (LH) for LHD only. Refer to IP-23, "
Disas-
sembly and Assembly".
Checking Exhaust SystemINFOID:0000000001730894
Check the exhaust pipes, muffler, and exhaust mounts for improper
attachment, leaks, cracks, damage, chafing, or deterioration.
Checking Clutch Fluid Level and LeaksINFOID:0000000001730897
If fluid level is extremely low, check clutch system for leaks.
Checking Clutch SystemINFOID:0000000001730898
Check fluid lines and operating cylinder for improper attachment, cracks, damage, loose connections, chafing
and deterioration.
Checking M/T OilINFOID:0000000001730899
OIL LEAKAGE AND OIL LEVEL
1. Make sure that oil is not leaking from transaxle or around it.
SJIA0652E
SMA211A
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CHASSIS AND BODY MAINTENANCE
MA-51
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2. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level
3. Install a new gasket onto filler plug (1) and install it into tran-
saxle. Tighten filler plug to specification. Refer to EM-166,
"Component" .
CAUTION:
Do not reuse gasket.
Changing M/T OilINFOID:0000000001730900
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Install a new gasket onto drain plug (1) and install it into tran-
saxle. Tighten drain plug to specification. Refer to TM-628,
"Exploded View" (RS5F91R) or TM-672, "Exploded View"
(RS6F94R).
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit at filler plug hole as shown.
2. After refilling oil, check oil level. Install a new gasket on filler plug
(1), then install it into transaxle. Tighten filler plug to specifica-
tion. Refer to TM-628, "
Exploded View" (RS5F91R) or TM-672,
"Exploded View" (RS6F94R).
CAUTION:
Do not reuse gasket.
Checking A/T Fluid: RE4F03BINFOID:0000000001730901
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Before driving, A/T fluid level can be checked at A/T fluid tem-
peratures of 30 to 50°C (86 to 122°F) using the “COLD” range
on A/T fluid level gauge.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi-
tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
SCIA7623E
SCIA7622E
Oil grade and capacity
: Refer to MA-19, "
Fluids and Lubricants"
SCIA7623E
SCIA3451E
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MA-52
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CHASSIS AND BODY MAINTENANCE
d. Remove A/T fluid level gauge and wipe clean with lint-free cloth.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free
cloth.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far
as it will go.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging
pipe using the stopper attached.
f. Remove A/T fluid level gauge and note reading. If reading is at
low side of range, add A/T fluid to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
4. Drive vehicle for approximately 5 minutes.
5. Re-check A/T fluid level at A/T fluid temperatures of 50 to 80°C (122 to 176°F) using “HOT” range on A/T
fluid level gauge.
CAUTION:
When wiping the A/T fluid level gauge, always use lint-free cloth.
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
6. Check A/T fluid condition and make any necessary repairs. Refer to TM-171, "
Checking A/T Fluid" (TYPE
1) or TM-473, "
Checking A/T Fluid" (TYPE 2). If the A/T fluid contains frictional material (clutches, bands,
etc.), or if the A/T is repaired, overhauled, or replaced, inspect and clean the A/T fluid cooler mounted in
the radiator. Refer to TM-172, "
A/T Fluid Cooler Cleaning" (TYPE 1) or TM-474, "A/T Fluid Cooler Clean-
ing" (TYPE 2).
7. Install the removed A/T fluid level gauge into the A/T fluid charging pipe.
CAUTION:
Firmly fix the A/T fluid level gauge to the A/T fluid charging pipe using the stopper attached.
Changing A/T Fluid: RE4F03BINFOID:0000000001730902
1. Warm up A/T fluid.
2. Stop engine.
3. Drain A/T fluid by removing the drain plug. Reinstall the drain plug to the specified torque.
CAUTION:
Do not reuse drain plug gasket.
4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the tran-
saxle with the same volume of A/T fluid that was drained out.
5. Run engine at idle speed for 5 minutes.
6. Check A/T fluid level and condition. Refer to TM-171, "
Checking A/T Fluid" (TYPE 1) or TM-473, "Check-
ing A/T Fluid" (TYPE 2).
Checking A/T Fluid: RSF91RINFOID:0000000001730929
Changing A/T Fluid: RS9F94RINFOID:0000000001730930
DRAINING
1. Start engine and let it run to warm up transaxle.
SMA051D
Drain plug: Refer to TM-210, "Exploded View"
(TYPE 1) or TM-503, "
Exploded
View" (TYPE 2).
Fluid grade and capacity: Refer to MA-19, "
Fluids and Lubricants" .
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CHASSIS AND BODY MAINTENANCE
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2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to Exploded
View.
CAUTION:
Do not reuse gasket.
REFILLING
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
Balancing WheelsINFOID:0000000001730925
Adjust wheel balance using road wheel center.
CAUTION:
Be careful not to scratch the road wheel during removal.
Use clip-on type wheel balance weights only.
Wheel balance (Maximum allowable unbalance):
RotationINFOID:0000000001730926
Follow the maintenance schedule for tire rotation service intervals.
Refer to MA-7, "
Periodic Maintenance".
Do not include the T-type spare tire when rotating tires.
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Be careful not to tighten wheel nut at torque exceeding the
specification to prevent damage of disc rotor.
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
Maximum allowable unbalanceDynamic (At rim flange) Less than 5 g (0.18 oz) (one side)
Static (At rim flange) Less than 10 g (0.35 oz)
Wheel nut : 113 N·m (12 kg-m, 83 ft-lb)SMA829C
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MA-54
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CHASSIS AND BODY MAINTENANCE
Checking Brake Fluid Level and Leaks
INFOID:0000000001730905
Make sure the fluid level in the reservoir tank is within the standard
(between MAX and MIN lines).
Visually check around the reservoir tank for fluid leakage.
If fluid level is excessively low, check brake system for fluid leak-
age.
Release parking brake lever and see if brake warning lamp goes
off. If not, check brake system for fluid leakage.
Checking Brake Line and CablesINFOID:0000000001730906
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidINFOID:0000000001730907
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-8, "
Bleeding Brake System" .
Refill with recommended Genuine Brake Fluid or equivalent
DOT 3 (US FMVSS No. 116).
Refer to MA-19, "
Fluids and Lubricants" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.
Drain and RefillINFOID:0000000001730927
CAUTION:
Refill using recommended brake fluid. Refer to MA-19, "
Fluids and Lubricants".
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, immediately wipe them with cloth and wash it away with water.
Before working, disconnect connectors of ABS actuator and electric unit (control unit) or battery
cable from the negative terminal.
1. Connect a vinyl tube to bleed valve.
SFIA3067E
SBR389C
SBR419C
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CHASSIS AND BODY MAINTENANCE
MA-55
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2. Depress the brake pedal, loosen the bleed valve, and gradually
remove the brake fluid.
3. Clean inside of reservoir tank, and refill with new brake fluid.
4. Loosen bleed valve, depress brake pedal slowly to full stroke
and then release it. Repeat the procedure every 2 or 3 seconds
until the new brake fluid comes out, then close the bleed valve
while depressing the brake pedal. Repeat the same procedure
for each wheel.
5. Bleed air. Refer to BR-8, "
Bleeding Brake System" .
Checking Disc BrakeINFOID:0000000001730908
ROTOR
Check the rotor condition and thickness. Resurface or replace the
rotor as necessary.
CALIPER
Check the caliper for leakage.
PA D
WFIA0512E
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SMA260A
SMA922A
Page 4296 of 5883
MA-56
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CHASSIS AND BODY MAINTENANCE
Check the brake pads for wear or damage. Refer to BR-24,
"Removal and Installation of Brake Pad" .
Axle and Suspension PartsINFOID:0000000001730909
Check front and rear axle and suspension parts for excessive play,
cracks, wear or other damage.
Shake each wheel to check for excessive play.
Check wheel bearings for smooth operation.
Check axle and suspension nuts and bolts for looseness.
Check strut (shock absorber) for oil leakage or other damage.
Check suspension ball joint for grease leakage and ball joint dust
cover for cracks or other damage.
Drive ShaftINFOID:0000000001730910
Check boot and drive shaft for cracks, wear, damage and grease
leakage.
BRA0010D
SMA525A
SFA392B
SDIA1190J