Page 5257 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
TM-311
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3. Adjust reverse clutch end play “T2”.
Select proper thickness of thrust washer so that rever NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
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3. Adjust reverse clutch end play “T2”.
Select proper thickness of thrust washer so that rever](/manual-img/5/57395/w960_57395-5256.png)
ASSEMBLY
TM-311
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3. Adjust reverse clutch end play “T2”.
Select proper thickness of thrust washer so that reverse clutch end play is within specifications.
Assembly (3)INFOID:0000000001731000
1. Remove reverse clutch assembly.
2. Install needle bearing on input shaft assembly (high clutch
drum).
CAUTION:
Be careful with the direction of needle bearing.
3. Install reverse clutch assembly.
CAUTION:
Align teeth of reverse clutch drive plates before installing.
4. Install anchor end pin (2) and lock nut (1) on transaxle case.
5. Place brake band on outside of reverse clutch drum.
6. Tighten anchor end pin just enough so that brake band is evenly
fitted on reverse clutch drum.
7. Install bearing race selected in total end play adjustment step on
oil pump cover.
8. Install thrust washer selected in reverse clutch end play adjust-
ment step on oil pump cover.
9. Install O-ring to oil pump assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.T
2 = N – Q
Reverse clutch end play:
Refer to TM-324, "
Reverse Clutch End Play".
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TM-312
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ASSEMBLY
10. Install oil pump assembly (1) on transaxle case.
11. Tighten oil pump bolts to the specified torque.
12. Install O-ring to input shaft assembly (high clutch drum).
13. Adjust brake band.
a. Tighten anchor end pin to the specified torque.
b. Back off anchor end pin two and a half turns.
c. Tighten lock nut while holding anchor end pin.
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Anchor end pin : 4.9 N·m (0.50 kg-m, 43 in-lb)
SAT394D
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Page 5259 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
TM-313
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14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Sel NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
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14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Sel](/manual-img/5/57395/w960_57395-5258.png)
ASSEMBLY
TM-313
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14. Apply compressed air into oil holes of transaxle case and check
operation of brake band.
15. Select proper thickness of differential side bearing adjusting shim using the following procedures.
Measure differential side bearing end play, and calculate the adjusting shim thickness so that the end
play is within the specifications.
a. Place a straightedge (A) onto transaxle case (1), and measure
the depth “T” of transaxle case (1) to the mating surface for dif-
ferential side bearing using depth gauge (B).
Measure the depth “T” in at least two places, and take the
average.
b. Install final drive assembly onto converter housing (1).
c. Place a straightedge (A) onto differential case (2), and measure
the height “U” to the end of converter housing (1) using depth
gauge (B).
Measure the height “U” in at least two places, and take the
average.
d. Place a straightedge (A) onto differential case (1), and measure
the height “V” to the end of differential side bearing outer race
using depth gauge (B).
Measure the height “V” in at least two places, and take the
average.
e. Select proper thickness of differential side bearing adjusting
shim.
SAT397D
Differential side bearing end play:
Refer to TM-323, "
Final Drive".
T = (Measurement) - (Straightedge thickness)
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Proper shim thickness
= T - U + V + [0 - 0.15 mm (0 - 0.0059 in)]
*
(*: differential side bearing end play)SCIA7116E
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TM-314
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ASSEMBLY
16. Install differential side bearing adjusting shim selected in differ-
ential side bearing end play adjustment step on transaxle case.
17. Install final drive assembly (1) on transaxle case.
18. Install differential lubricant tube and clips on converter housing.
19. Tighten differential lubricant tube fitting bolts to the specified
torque.
20. Install O-ring (1) on differential oil port of transaxle case as
shown.
21. Apply locking sealant (loctite #518) to transaxle case as shown.
: Inside of transaxle case
CAUTION:
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“A” : 3 - 5 mm (0.12 - 0.20 in)
“B” : 8 mm (0.31 in) R
“C” : 1.5 mm (0.059 in) dia.
“D” : 4 mm (0.16 in)
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Page 5261 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
TM-315
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Completely remove all moisture, oil and old sealant, etc. from the transaxle case and converter
hous NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
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Completely remove all moisture, oil and old sealant, etc. from the transaxle case and converter
hous](/manual-img/5/57395/w960_57395-5260.png)
ASSEMBLY
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Completely remove all moisture, oil and old sealant, etc. from the transaxle case and converter
housing mating surfaces.
22. Install converter housing on transaxle case.
23. Install bracket on converter housing.
24. Tighten converter housing bolts (1), (2) and (3) to the specified
torque.
*: Tighten with bracket.
25. Install O-ring to plug.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
26. Install plug to converter housing.
27. Tighten plug fitting bolt to the specified torque.
28. Install accumulator pistons.
a. Install O-rings (1) on servo release accumulator piston (2) and
N-D accumulator piston (3). Refer to TM-321, "
Accumulator".
b. Install return springs (1), servo release accumulator piston (2)
and N-D accumulator piston (3) into transaxle case (4). Refer to
TM-321, "
Accumulator".
29. Install lip seals (1) for band servo oil holes on transaxle case.
Bolt 1 2 3*
Bolt length
[mm (in)]30 (1.18) 40 (1.57)
Number of bolts 10 9 1
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Page 5262 of 5883
TM-316
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ASSEMBLY
30. Install control valve assembly on transaxle case.
a. Install O-ring on terminal body.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
b. Insert manual valve into control valve assembly.
CAUTION:
Do not drop manual valve.
c. Set manual shaft in “N” position.
d. Install control valve assembly on transaxle case while aligning
manual valve (2) with manual plate (1).
e. Install terminal body (2) into transaxle case by pushing it.
f. Install snap ring (1) to terminal body (2).
g. Tighten bolts (A), (B) and (C) to the specified torque.
Bolt length, number and location:
31. Install oil pan.
a. Attach magnets on oil pan.
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Bolt symbol A B C
Bolt length “ ” [mm (in)]
40.0 mm
(1.575 in)33.0 mm
(1.299 in)43.5 mm
(1.713 in)
Number of bolts 5 6 2
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Page 5263 of 5883
![NISSAN TIIDA 2007 Service Repair Manual ASSEMBLY
TM-317
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b. Install oil pan gasket on transaxle case.
CAUTION:
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b. Install oil pan gasket on transaxle case.
CAUTION:
Completely remove all moisture, oil and old](/manual-img/5/57395/w960_57395-5262.png)
ASSEMBLY
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b. Install oil pan gasket on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of transaxle
case.
Do not reuse oil pan gasket.
c. Install oil pan on transaxle case.
CAUTION:
Completely remove all moisture, oil and old gasket, etc.
from the oil pan gasket mounting surface of oil pan.
d. Tighten oil pan bolts (1) to the specified torque.
CAUTION:
Always replace oil pan bolts (1) as they are self-sealing bolts.
Tighten four bolts in a criss-cross pattern to prevent dislocation of gasket.
e. Install drain plug gasket and drain plug (2) to oil pan.
CAUTION:
Do not reuse drain plug gasket.
f. Tighten drain plug to the specified torque.
32. Install PNP switch (2) on transaxle case.
: Bolt (3)
a. Set manual shaft (1) in “P” position.
b. Temporarily install PNP switch (2) on manual shaft (1).
c. Set manual shaft (1) in “N” position.
d. Use a 4 mm (0.16 in) dia. pin for this adjustment.
i. Insert the pin straight into the manual shaft (1) adjustment hole.
ii. Rotate PNP switch (2) until the pin can also be inserted straight
into hole in PNP switch (2).
e. Tighten PNP switch fitting bolts to the specified torque.
f. Remove pin from adjustment hole after adjusting PNP switch (2).
33. Install O-ring (3) to turbine revolution sensor (power train revolu-
tion sensor) (1).
34. Install turbine revolution sensor (power train revolution sensor)
(1) to transaxle case (2).
: Bolt
35. Tighten turbine revolution sensor (power train revolution sensor)
bolt to the specified torque.
36. Install revolution sensor (1) to transaxle case (2).
37. Tighten revolution sensor bolts to the specified torque.
: Bolt
CAUTION:
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Page 5264 of 5883
TM-318
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ASSEMBLY
Ensure revolution sensor harness is firmly secured with
bolt.
(1): Revolution sensor
: Bolt
38. Install torque converter.
a. Pour ATF into torque converter.
Approximately 1 liter (7/8 Imp pt) of fluid is required for a
new torque converter.
When reusing old torque converter, add the same amount
of ATF as was drained.
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
c. Measure distance “A” to make sure that torque converter is in
proper position.
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Distance “A”: 16.2 mm (0.638 in) or more
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