2007 NISSAN TIIDA Service Repair Manual

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NISSAN TIIDA 2007 Service Repair Manual EM-210
< REMOVAL AND INSTALLATION >[MR18DE]
ENGINE ASSEMBLY
When installation directions are specified, install parts according to the directions. Refer to EM-207, "Com-
ponent".
Prior to installi

EM-210
< REMOVAL AND INSTALLATION >[MR18DE]
ENGINE ASSEMBLY
When installation directions are specified, install parts according to the directions. Refer to EM-207, "Com-
ponent".
Prior to installing the upper torque rod, apply a light coat of silicone
lubricant (A) to the washer facing side of the bushing inner tube as
shown.
NOTE:
Apply silicone lubricant (A) by dabbing the outward facing tube
surface with a sponge or suitable tool.
Do not apply excess lubricant.
Make sure that each mounting insulator is seated properly, and tighten nuts and bolts.
Tighten engine mounting insulator (RH) bolts in the numerical
order shown.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to LU-15, "
Inspection", CO-35, "Inspection".
Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
- Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids includ-
ing engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle fluid, power steering fluid, brake fluid, etc.: Vehicle front
LBIA0470E
: Vehicle front
WBIA0785E
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —

Page 2858 of 5883

NISSAN TIIDA 2007 Service Repair Manual ENGINE UNIT
EM-211
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
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DISASSEMBLY AND ASSEMBLY
ENGINE UNIT
ComponentINFOID:0000000001337811
AWBIA0116GB

Page 2859 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-212
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
Disassembly and Assembly
INFOID:0000000001337812
DISASSEMBLY
1. Remove engine and transaxle assembly from vehicle, separate transaxle from engin

EM-212
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
Disassembly and Assembly
INFOID:0000000001337812
DISASSEMBLY
1. Remove engine and transaxle assembly from vehicle, separate transaxle from engine. Refer to EM-207.
2. Install engine to engine stand as follows;
a. Remove flywheel.
Secure flywheel using Tool (A), and remove bolts.
CAUTION:
Be careful not to damage or scratch contact surface for
clutch disc of flywheel.
b. Lift the engine with a hoist to install it onto widely use engine stand.
CAUTION:
Use the engine stand that has a load capacity [approximately 135 kg (298 lb) or more] large
enough for supporting the engine weight.
If the load capacity of stand is not adequate, remove the following parts beforehand to reduce the poten-
tial risk of overturning stand.
- Exhaust manifold; Refer to EM-159
.
- Rocker cover; Refer to EM-173, "
Removal and Installation".
NOTE:
The figure shows an example of widely used engine stand (A)
that can support mating surface of transaxle with flywheel
removed.
CAUTION:
Before removing the hanging chains, make sure the engine
stand is stable and there is no risk of overturning.
3. Remove oil pan (upper and lower). Refer to EM-166
.
4. Remove cylinder head. Refer to EM-198, "
Removal and Installation".
5. Remove thermostat housing. Refer to CO-45, "
Removal and Installation".
6. Remove knock sensor.
CAUTION:
1. Cylinder block 2. O-ring 3. Crankshaft position sensor (POS)
4.Crankshaft position sensor (POS)
cover5.Oil filter (for intake valve timing con-
trol)6. Knock sensor
7. Oil pressure switch 8. Top ring 9. Second ring
10. Oil ring 11. Snap ring 12. Piston
13. Piston pin 14. Connecting rod 15. Thrust bearing
16. Connecting rod bearing upper 17. Main bearing upper 18. Crankshaft key
19. Main bearing lower 20. Connecting rod bearing lower 21. Connecting rod bearing cap
22. Connecting rod bolt 23. Main bearing cap 24. Main bearing cap bolt
25. Crankshaft 26. Signal plate 27. Rear oil seal
28. Flywheel
A. Refer to EM-212
Tool number : KV 11105210 (J-44716)
AWBIA011 7ZZ
PBIC3227J

Page 2860 of 5883

NISSAN TIIDA 2007 Service Repair Manual ENGINE UNIT
EM-213
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Carefully handle knock sensor avoiding shocks.
7. Remove crankshaft position sensor (POS) cover and crankshaft p

Page 2861 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-214
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
16. Heat piston to 60° to 70°C (140° to 158°F) using a suitable tool
(A).
17. Push out piston pin using a suitable tool of an outer diameter

Page 2862 of 5883

NISSAN TIIDA 2007 Service Repair Manual ENGINE UNIT
EM-215
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
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2. Install water drain plug (1) to cylinder block.
Apply liquid gasket to the drain plug thread.
Use Genuine S

Page 2863 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-216
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
ENGINE UNIT
9. Position crankshaft (2) and signal plate (1) using a dowel pin
(service part), and tighten bolts in numerical order as shown.
NOTE:
Dowel pin

Page 2864 of 5883

NISSAN TIIDA 2007 Service Repair Manual ENGINE UNIT
EM-217
< DISASSEMBLY AND ASSEMBLY >[MR18DE]
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Using a suitable tool, heat the piston until the piston pin can be pushed in by hand without excess force
[app

ENGINE UNIT
EM-217
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Using a suitable tool, heat the piston until the piston pin can be pushed in by hand without excess force
[approximately 60° to 70 °C (140° to 158 °F)]. From the front to the rear, insert piston pin into piston and
connecting rod.
Assemble so that the front mark (A) on the piston head and
the oil hole (B) and the cylinder number (C) on connecting rod
are positioned as shown.
18. Install new snap ring to the groove of the piston front side.
Insert it fully into groove to install.
After installing, make sure that connecting rod moves
smoothly.
19. Using a suitable tool, install piston rings.
CAUTION:
Be careful not to damage piston.
Be careful not to damage piston rings by expanding them excessively.
Position each ring with the gap as shown referring to the pis-
ton front mark.
CAUTION:
Never contact the rail end gap under the oil ring with the
oil drain cast groove of piston.
Install second ring with the stamped surface facing upward.
20. Install connecting rod bearing upper (2) and lower (3) to con-
necting rod (1) and connecting rod cap (4).
Install the connecting rod in the dimension shown.
Make sure that connecting rod bearing oil hole (A) is com-
pletely in the inside of connecting rod oil hole chamfered area
(B).
When installing connecting rod bearings, apply new engine oil
to the bearing surface (inside). Do not apply new engine oil to
the back surface, but thoroughly clean it.
NOTE:
There is no positioning tab.
Install the connecting rod bearings in the center of connect-
ing rod and connecting rod bearing cap as shown. For ser-
vice operation, the center position can be checked, visually.
21. Install piston and connecting rod assembly to crankshaft.
Position crankshaft pin corresponding to connecting rod to be installed onto the bottom dead center.
D : Big end diameter grade
E : Small end diameter grade
F : Front mark (connecting rod bearing cap)
A : Oil ring upper or lower rail gap
B : Front mark
C : Second ring and oil ring spacer gap
D : Top ring gap
E : Stamped mark
PBIC3587J
PBIC3588J
C : Oil hole (connecting rod)
D : Arrow view
: Engine front
PBIC4541E

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