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SR-18
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
1. Firmly secure air bag module bracket (SST: KV99105300) (A) in
a vise.
2. Using wire, secure air bag module to air bag module bracket
(SST: KV99105300) (A) at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
3. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) to front passenger air
bag module connector (1).
4. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal (B).
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, will illuminate
and the air bag module (1) will deploy.
CAUTION:
When deploying the front passenger air bag module, do not
stand on the deploying side.
Stand at least 5 m (16 ft) away from the air bag module.
DEPLOYMENT OF AIR BAG MODULE (OUTSIDE VEHICLE)
Deployment of Side Curtain Air Bag Module (Outside of Vehicle)
JMHIA0208ZZ
JMHIA0210ZZ
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
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1. Cut the inflator (2) from side curtain air bag module (1).
2. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99109800) (B) to the inflator.
3. Put the inflator connected with the deployment tool (SST:
KV99106400) and deployment tool adapter (SST: KV99109800)
into a tire without a wheel.
4. Put the tire with the inflator (1) onto another tire without
wheel.Add an additional tire without a wheel and then a tire
mounted on a wheel on top.
CAUTION:
Tie all tires together with a strap in order keep them stand-
ing.
5. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “air bag connector voltage”, will illuminate
and the air bag module inflator (1) will deploy.
CAUTION:
When deploying the side curtain air bag module, stand at least 5 m (16ft) away from the side cur-
tain air bag module.
DEPLOYMENT OF AIR BAG MODULE (OUTSIDE VEHICLE)
Deployment of Front Side Air Bag Module (Outside of Vehicle)
JMHIA0064ZZ
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PHIA0937J
PHIA1173E
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SR-20
< ON-VEHICLE REPAIR >
DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
1. Make 6.5 mm (0.256 in) diameter hole (B) in air bag module
bracket (SST: KV99105300) (A) at the position shown in figure.
2. Firmly secure air bag module bracket in a vise.
3. Insert one bolt through air bag module bracket and air bag mod-
ule upper side holes, and fix them with one M6 bolt/nut.
Insert wire through air bag module bracket and air bag module
lower side holes, and fix them.
CAUTION:
Using wire, of at least 1 mm (0.04 in) diameter.
4. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99109800) (B) to air bag module (1)
connector.
5. Connect red clip of deployment tool (SST: KV99106400) (A),(B)
to battery positive terminal and black clip to negative terminal
(C).
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module (1) will deploy.
CAUTION:
When deploying the front side air bag module, stand at
least 5 m (16ft) away from the air bag module.
DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)
Deployment of Front Seat Belt Pre-Tensioner (Outside of Vehicle)
1. Firmly grip pre-tensioner (1) in a vise (A) and cut off the web-
bing.
JMHIA0225ZZ
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
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2. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) yellow connector to
front seat belt pre-tensioner (1).
3. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal (C).
4. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”, will
illuminate and the seat belt pre-tensioner (1) will deploy.
CAUTION:
When deploying the front seat belt pre-tensioner, stand at
least 5 m(16 ft) away from the seat belt pre-tensioner.
DEPLOYMENT OF SEAT BELT PRE-TENSIONER (OUTSIDE OF VEHICLE)
Deployment of Front Seat Belt Pre-Tensioner2 (Outside of Vehicle)
1. Disconnect the webbing of seat belt pre-tensioner2 (1).
2. Connect deployment tool (SST: KV99106400) (A) and deploy-
ment tool adapter (SST: KV99110500) (B) orange connector to
seat belt pre-tensioner2 (1).
3. Put the seat belt pre-tensioner2 (1) connected with the deploy-
ment tool into a tire without a wheel.
JMHIA0214ZZ
JMHIA0070ZZ
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SR-22
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DISPOSAL OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
4. Connect red clip of deployment tool (A) to battery positive termi-
nal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool (A). The left side lamp
on the tool, marked “seat belt pre-tensioner2 connector voltage”,
will illuminate and the seat belt pre-tensioner2 (1) will deploy.
CAUTION:
When deploying the front seat belt pre-tensioner2, stand at
least 5 m(16 ft) away from the seat belt pre-tensioner2.
DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER
Deployed air bag module and seat belt pre-tensioner are very hot. Before disposing of air bag module and
seat belt pre-tensioner, wait at least 30 minutes, and 10 minutes, respectively. Seal them in a plastic bag
before disposal.
CAUTION:
Never apply water to a deployed air bag module or seat belt
pre-tensioner.
Wear gloves when handling a deployed air bag moduleor seat
belt pre-tensioner.
No poisonous gas is produced upon air bag module deploy-
ment. However,be careful not to inhale gas since it irritates
the throat and can cause choking.
Do not disassemble air bag module and seat belt pre-ten-
sioner.
Air bag module and seat belt pre-tensioner cannot be reused.
Wash your hands clean after finishing work.
PHIA1173E
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COLLISION DIAGNOSIS
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COLLISION DIAGNOSIS
For Frontal CollisionINFOID:0000000001350514
Check the SRS components using the following table.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11 , "SRS Operation Check".
SRS INSPECTION (FOR FRONTAL COLLISION)
Part SRS is activated SRS is NOT activated
Driver air bag module If the driver air bag
has deployed:
REPLACE
Install with new fas-
teners.If the driver air bag has NOT been activated:
1. Remove driver air bag module. Check harness cover and connectors for dam-
age, terminals for deformities, and harness for binding.
2. Install driver air bag module into the steering wheel to check fit and alignment
with the wheel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install driver air bag modules with new fasteners.
Front passenger air
bag moduleIf the front passenger
air bag has deployed:
REPLACE
Install with new fas-
teners.If the front passenger air bag has NOT been activated:
1. Remove front passenger air bag module. Check harness cover and connectors
for damage, terminals for deformities, and harness for binding.
2. Install front passenger air bag module into the instrument panel to check fit with
the instrument panel.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install front passenger air bag modules with new fas-
teners.
Crash zone sensor If any of the front air
bags or seat belt pre-
tensioners* have
been activated:
REPLACE the crash
zone sensor and
bracket with new fas-
teners.
*: Confirm seat belt
pre-tensioner activa-
tion using CONSULT-
III only.If the front air bags or seat belt pre-tensioners have NOT been activated:
1. Remove the crash zone sensor. Check harness connectors for damage, termi-
nals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the crash zone
sensor and bracket.
3. Install the crash zone sensor to check fit.
4. If no damage is found, reinstall with new fasteners.
5. If damaged—REPLACE the crash zone sensor and bracket with new fasteners.
Seat belt pre-tension-
er assemblies
(All applicable loca-
tions: buckle, reel, lap
outer)If either the driver or
passenger seat belt
pre-tensioner* has
been activated:
REPLACE all seat
belt pre-tensioner as-
semblies with new
fasteners.
*: Confirm seat belt
pre-tensioner activa-
tion using CONSULT-
III only.If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner
assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.
Diagnosis sensor unit If any of the SRS com-
ponents have been
activated:
REPLACE the diag-
nosis sensor unit.
Install with new fas-
teners.If none of the SRS components have been activated:
1. Check case for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall with new fasteners.
4. If damaged—REPLACE. Install diagnosis sensor unit with new fasteners.
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SR-24
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COLLISION DIAGNOSIS
For Side and Rollover Collision
INFOID:0000000001350515
Check the SRS components using the following table.
After the work is completed, perform self-diagnosis to check that no malfunction is detected. Refer to SRC-
11 , "SRS Operation Check".
WHEN SRS IS ACTIVATED IN THE SIDE OR ROLLOVER COLLISION
1. Replace the following components:
- Front seat back assembly (on the side on which side air bag is activated)
- Diagnosis sensor unit
- (LH or RH) side air bag (satellite) sensor (on the side on which side air bag is activated)
2. Check the SRS components and the related parts using the following table.
- Replace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3. Conduct self-diagnosis using CONSULT-III and “AIR BAG” warning lamp. Refer to SRC-11, "
SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
WHEN SRS IS NOT ACTIVATED IN THE SIDE OR ROLLOVER COLLISION
1. Check the SRS components and the related parts using the following table.
- If the front seat back assembly is damaged, the front seat back assembly must be replaced.
2. Conduct self-diagnosis using CONSULT-III and “AIR BAG” warning lamp. Refer to SRC-11, "
SRS Opera-
tion Check" for details. Ensure entire SRS operates properly.
SRS INSPECTION (FOR SIDE AND ROLLOVER COLLISION)
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install driver air bag module into the steering wheel to check fit and alignment with the wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall.
6. If damaged—REPLACE.
Spiral cable If the driver front air
bag has deployed:
REPLACE the spiral
cable.If the driver front air bag has not deployed:
1. Visually check spiral cable and combination switch for damage.
2. Check connectors and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall.
5. If damaged—REPLACE.
Occupant classifica-
tion system (Passen-
ger seat)1. Remove passenger seat.
2. Check control unit case for dents, cracks of deformities.
3. Check connectors and pressure sensor tube for damage, and terminals for deformities.
4. Check seat frame and cushion pan for dents or deformities.
5. If no damage is found, reinstall seat with new fasteners.
6. If damaged — REPLACE seat cushion assembly with new fasteners.
Harness and connec-
tors1. Check connectors for poor connection, damage, and terminals for deformities.
2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall the harness and connectors.
4. If damaged—REPLACE the damaged harness. Do not attempt to repair, splice or modify any SRS har-
ness.
Instrument panel If the passenger front
air bag has deployed:
REPLACE the instru-
ment panel assembly.If the passenger front air bag has NOT deployed:
1. Visually check instrument panel for damage.
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel. Part SRS is activated SRS is NOT activated
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COLLISION DIAGNOSIS
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Part SRS is activated SRS is NOT activated
LH side curtain air
bag moduleIf the LH side curtain
air bag has deployed:
REPLACE the LH
side curtain air bag
module. (Repair the
center pillar inner, etc.
before installing new
one if damaged.)If the LH side curtain air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the center pillar
on the collision side.
2. If damaged—Remove the LH side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the LH side curtain air bag mod-
ule.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the LH side curtain air bag module with new fas-
teners.
6. If damaged—REPLACE the LH side curtain air bag module with new fasteners.
RH side curtain air
bag moduleIf the RH side curtain
air bag has deployed:
REPLACE the RH
side curtain air bag
module. (Repair the
center pillar inner, etc.
before installing new
one if damaged.)If the RH side curtain air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the center pillar
on the collision side.
2. If damaged—Remove the RH side curtain air bag module.
3. Check for visible signs of damaged (tears etc.) of the RH side curtain air bag
module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damage is found, reinstall the RH side curtain air bag module with new fas-
teners.
6. If damaged—REPLACE the RH side curtain air bag module with new fasteners.
Front LH side air bag
moduleIf the front LH side air
bag has deployed:
REPLACE front LH
seatback assembly.If the front LH side air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front LH seatback assembly.
Front RH side air bag
moduleIf the front RH side air
bag has deployed:
REPLACE front RH
seatback assembly.If the front RH side air bag has NOT deployed:
1. Check for visible signs of damage (dents, tears, deformation) of the seat back on
the collision side.
2. Check harness and connectors for damage, and terminals for deformities.
3. If damaged—REPLACE the front RH seatback assembly.
(LH or RH) side air
bag (satellite) sensor If any of the SRS
components have de-
ployed:
REPLACE the side air
bag (satellite) sensor
on the collision side
with new fasteners.
(Repair the center pil-
lar inner, etc. before
installing new one if
damaged.)If none of the SRS components have been activated:
1. Remove the side air bag (satellite) sensor on the collision side. Check harness
connectors for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the side air bag
(satellite) sensor.
3. Install the side air bag (satellite) sensor to check fit.
4. If no damage is found, reinstall the side sir bag (satellite) sensor with new fasten-
ers.
5. If damaged—REPLACE the side air bag (satellite) sensor with new fasteners.
Diagnosis sensor unit If any of the SRS
components have de-
ployed:
REPLACE the diag-
nosis sensor unit with
new fasteners.If none of the SRS components have been activated:
1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new fasteners.
4. If damaged—REPLACE the diagnosis sensor unit with new fasteners.
Seat belt pre-tension-
er assemblies
(All applicable loca-
tions: buckle, reel, lap
outer)If either the driver or
passenger seat belt
pre-tensioner* has
been activated:
REPLACE all seat
belt pre-tensioner as-
semblies with new
fasteners.
*: Confirm seat belt
pre-tensioner activa-
tion using CONSULT-
III only.If the pre-tensioners have NOT been activated:
1. Remove seat belt pre-tensioners.
Check harness cover and connectors for damage, terminals for deformities, and
harness for binding.
2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. Check seat belt adjuster for damage.
5. Check for deformities of the center pillar inner.
6. If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner
assembly.
7. If no damage is found, reinstall seat belt pre-tensioner assembly.
8. If damaged—REPLACE. Install the seat belt pre-tensioners with new fasteners.