2007 NISSAN TIIDA Service Repair Manual

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NISSAN TIIDA 2007 Service Repair Manual BR-1
BRAKES
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SECTION BR
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BR
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CONTENTS
BRAKE SYSTEM
PRECAUTION ...............................................3
PRECAUTIONS ..................................................

BR-1
BRAKES
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SECTION BR
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BR
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CONTENTS
BRAKE SYSTEM
PRECAUTION ...............................................3
PRECAUTIONS ...................................................3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution for Brake System ....................................3
PREPARATION ............................................4
PREPARATION ...................................................4
Commercial Service Tool ..........................................4
SYMPTOM DIAGNOSIS ...............................5
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING .............................
5
NVH Troubleshooting Chart ......................................5
ON-VEHICLE MAINTENANCE .....................6
BRAKE PEDAL ...................................................6
Inspection and Adjustment ........................................6
BRAKE FLUID .....................................................8
On Board Inspection .................................................8
Drain and Refill ..........................................................8
Bleeding Brake System .............................................8
FRONT DISC BRAKE ........................................10
Inspection ................................................................10
REAR DISC BRAKE ..........................................11
Inspection ................................................................11
ON-VEHICLE REPAIR .................................12
BRAKE PEDAL ..................................................12
Removal and Installation .........................................12
BRAKE TUBE AND HOSE ................................14
Hydraulic Circuit ......................................................14
Front Brake Tube and Hose ....................................14
Rear Brake Tube and Hose .....................................15
Inspection After Installation .....................................15
DUAL PROPORTIONING VALVE ....................17
Removal and Installation .........................................17
Inspection ................................................................17
BRAKE MASTER CYLINDER ..........................18
On-Board Inspection ................................................18
Removal and Installation .........................................18
BRAKE BOOSTER ...........................................19
On Board Inspection ................................................19
Removal and Installation .........................................19
VACUUM LINES ...............................................22
Component ..............................................................22
Removal and Installation .........................................22
Inspection ................................................................22
FRONT DISC BRAKE .......................................24
Component ..............................................................24
Removal and Installation of Brake Pad ...................24
Removal and Installation of Brake Caliper Assem-
bly ............................................................................
25
Brake Burnishing .....................................................26
REAR DISC BRAKE .........................................27
Component ..............................................................27
Removal and Installation of Brake Pad ...................28
Removal and Installation of Brake Caliper Assem-
bly ............................................................................
28
Brake Burnishing .....................................................29
DISASSEMBLY AND ASSEMBLY ..............30
BRAKE MASTER CYLINDER ..........................30
Disassembly and Assembly .....................................30
FRONT DISC BRAKE .......................................34
Disassembly and Assembly of Brake Caliper As-
sembly .....................................................................
34

Page 194 of 5883

NISSAN TIIDA 2007 Service Repair Manual BR-2
REAR DISC BRAKE ..........................................37
Disassembly and Assembly ....................................37
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................

Page 195 of 5883

NISSAN TIIDA 2007 Service Repair Manual PRECAUTIONS
BR-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:00000000017169

PRECAUTIONS
BR-3
< PRECAUTION >
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000001716907
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
Precaution for Brake SystemINFOID:0000000001716908
Refill using recommended brake fluid. Refer to MA-19, "Fluids and Lubricants".
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted surface of body. If brake fluid is splashed on painted surfaces
of body immediately wipe it off with cloth and then wash it away with water.
To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use new brake fluid.
Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
Use a flare nut wrench when removing a brake tube and use a
flare nut torque wrench when installing a brake tube.
When installing brake tubes and hoses, be sure to check torque.
Before working, turn ignition switch OFF and disconnect connec-
tors of ABS actuator and electric unit (control unit) or the battery
cable from the negative terminal.
Burnish the new braking surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage. Refer toBR-26, "
Brake Burnishing" .
SBR686C

Page 196 of 5883

NISSAN TIIDA 2007 Service Repair Manual BR-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Commercial Service ToolINFOID:0000000001716909
Tool nameDescription
1. Flare nut crowfoot
2. Torque wrenchRemoving and installing brake piping

Page 197 of 5883

NISSAN TIIDA 2007 Service Repair Manual NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
BR-5
< SYMPTOM DIAGNOSIS >
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SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooti

Page 198 of 5883

NISSAN TIIDA 2007 Service Repair Manual BR-6
< ON-VEHICLE MAINTENANCE >
BRAKE PEDAL
ON-VEHICLE MAINTENANCE
BRAKE PEDAL
Inspection and AdjustmentINFOID:0000000001716917
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL DE-
PR

Page 199 of 5883

NISSAN TIIDA 2007 Service Repair Manual BRAKE PEDAL
BR-7
< ON-VEHICLE MAINTENANCE >
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1. Loosen stop lamp switch and ASCD switch by rotating counter-
clockwise by 45°.
2. Loosen lock nut on input rod, then rot

Page 200 of 5883

NISSAN TIIDA 2007 Service Repair Manual BR-8
< ON-VEHICLE MAINTENANCE >
BRAKE FLUID
BRAKE FLUID
On Board InspectionINFOID:0000000001716919
CHECKING BRAKE FLUID LEVEL
Make sure the fluid level in the reservoir tank is within the standard
(

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