Page 5577 of 5883
CONTROL LINKAGE
TM-631
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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Securely assemble each cable and lever of control shaft.
Be careful about the installation direction, and push control lever
knob into control lever.
-⇐: Front
Make sure that the front/rear claws (1) of control device assembly
are in contact with flange of the floor (2).
InspectionINFOID:0000000001381689
Inspect the following items:
When control lever is selected to 1st-2nd side and 5th-reverse side, confirm control lever returns to neutral
position smoothly.
When control lever is shifted to each position, make sure there is no binding or disconnection in each boot.
PCIB1509E
PCIB1510E
Page 5578 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-632
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381690
Removal and InstallationINFOID:0000000001381691
REMOVAL
1. Remove battery. Refer to NISSAN TIIDA 2007 Service Repair Manual TM-632
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381690
Removal and InstallationINFOID:0000000001381691
REMOVAL
1. Remove battery. Refer to](/manual-img/5/57395/w960_57395-5577.png)
TM-632
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
AIR BREATHER HOSE
AIR BREATHER HOSE
Exploded ViewINFOID:0000000001381690
Removal and InstallationINFOID:0000000001381691
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
3. Remove air breather hose.
CAUTION:
When air breather hose is removed, be sure to hold 2 way connector securely.
INSTALLATION
Installation is in the reverse order of removal.
When installing air breather hose on 2 way connector, paint mark must be rearward.
When installing air breather hose on 2 way connector, push it until it hits the transaxle case.
When installing air breather hose to air duct and air cleaner case, make sure that clips are fully inserted.
CAUTION:
Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.
1. Air cleaner case 2. Air breather hose 3. Air duct
4. Clip 5. Transaxle assembly 6. 2 way connector
PCIB1511E
Page 5579 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-633
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
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REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381692
Removal and Instal NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-633
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
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REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381692
Removal and Instal](/manual-img/5/57395/w960_57395-5578.png)
TRANSAXLE ASSEMBLY
TM-633
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
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REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381692
Removal and InstallationINFOID:0000000001381693
CAUTION:
If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.
REMOVAL
1. Remove battery. Refer to PG-6, "Removal and Installation".
2. Remove air breather hose. Refer to TM-632, "
Removal and Installation".
3. Remove air duct (Inlet), air duct and air cleaner case. Refer to EM-27, "
Removal and Installation".
4. Drain clutch fluid and then remove clutch tube from CSC. Refer to CL-12, "
Removal and Installation".
CAUTION:
Do not depress clutch pedal during removal procedure.
5. Disconnect clip of engine harness from bracket.
6. Disconnect ground cable from transaxle assembly.
7. Remove starter motor. Refer to STR-13, "
Removal and Installation".
1. LH engine mount bracket (transaxle
side)2. Transaxle assembly 3. Rear engine mount bracket
4. Washer 5. Rear torque rod
:Refer to installation.
PCIB1514E
Page 5580 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Re NISSAN TIIDA 2007 Service Repair Manual TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Re](/manual-img/5/57395/w960_57395-5579.png)
TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Removal
and Installation (Right Side)".
NOTE:
Insert a suitable plug into side oil seal after removing front drive shaft.
10. Remove heat insulator and exhaust front tube. Refer to EX-5, "
Removal and Installation".
11. Disconnect position switch harness connector and then disconnect clip from rear housing.
12. Drain gear oil. Refer to TM-628, "
Draining".
13. Disconnect select cable and shift cable from transaxle assembly. Refer to TM-630, "
Removal and Installa-
tion".
14. Support engine assembly and transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switch.
15. Remove engine mount through bolt-securing nut. Refer to EM-89, "
Exploded View".
16. Remove LH engine mount bracket (transaxle side) bolts.
17. Remove rear engine mount bracket and rear torque rod.
18. Remove transaxle assembly to engine assembly bolts.
19. Remove transaxle assembly from the vehicle.
CAUTION:
Secure transaxle assembly to a jack while removing it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
When installing the transaxle assembly to the engine, install the
bolts following the standard below.
(A): M/T to engine
(B): Engine to M/T
Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
After installation, check oil level, and check for leaks and loose mechanisms. Refer to TM-628, "
Inspection".
SCIA7084E
Bolt No. 1234
Quantity 2213
Bolt length “ ”
mm (in)55
(2.17)49
(1.93)69
(2.72)55
(2.17)
Tightening torque
N·m (kg-m, ft-lb)48.0
(4.9, 35)
PCIB1517E
Page 5581 of 5883
TRANSAXLE ASSEMBLY
TM-635
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381694
CASE AND HOUSING COMPONENTS
PCIB1518E
1. Differential side oil seal 2. CSC (Concentric Slave Cylinder) 3. Input shaft oil seal
4. Clutch housing 5. Dowel pin 6. Magnet
7. Drain plug 8. Gasket 9. Oil channel
10. 2 way connector 11. Oil gutter 12. Air breather inner tube
13. Filler plug 14. Transaxle case 15. O-ring
16. Rear housing 17. Position switch
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.
Page 5582 of 5883
TM-636
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
GEAR COMPONENTS
PCIB1519E
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th baulk ring 9. Spread spring
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Reverse synchronizer cone 14. Reverse baulk ring 15. Input shaft nut
16. Retaining pin 17. Reverse gear assembly
: Apply gear oil.
: Replace the parts as a set.
Page 5583 of 5883
TRANSAXLE ASSEMBLY
TM-637
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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1. Mainshaft front bearing 2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Washer 24. Snap ring
25. Mainshaft rear bearing 26. 5th main gear 27. Mainshaft bolt
: Apply gear oil.
: Replace the parts as a set.
PCIB1520E
Page 5584 of 5883
TM-638
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
SHIFT CONTROL COMPONENTS
PCIB1521E
1. Retaining pin 2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. Bracket 8. Reverse gear gate 9. 5th-reverse shift fork
10. Check ball 11. 3rd-4th shift fork 12. 3rd-4th fork rod
13. Control shaft 14. O-ring 15. Selector
16. Check ball plug 17. Interlock bolt 18. Bushing
19. Spring 20. Striking interlock
: Apply gear oil.
: Replace the parts as a set.
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.