2007 NISSAN TIIDA Service Repair Manual

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Page 2753 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-106
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
Press-fit the piston pin (2) from piston surface “A” to the depth
of 2.35 mm (0.092 in).
After finishing work, make sure that the pis

Page 2754 of 5883

NISSAN TIIDA 2007 Service Repair Manual CYLINDER BLOCK
EM-107
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Using the piston ring compressor (SST: EM03470000) (A) or
suitable tool, install piston with the front mark

Page 2755 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-108
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
18. Install knock sensor (1).
Install connectors so that they are positioned towards the rear
of the engine.
CAUTION:
Never tighten mount

Page 2756 of 5883

NISSAN TIIDA 2007 Service Repair Manual CYLINDER BLOCK
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Measure the inner diameter of piston pin hole with an inside
micrometer.
Piston Pin Outer Diameter
Measure t

Page 2757 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-110
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
Check with a connecting rod aligner.
If it exceeds the limit, replace connecting rod assembly.
CONNECTING ROD BIG END DIAMETER
Install

Page 2758 of 5883

NISSAN TIIDA 2007 Service Repair Manual CYLINDER BLOCK
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Measure the outer diameter of piston pin with a micrometer.
Connecting Rod Small End Clearance
(Connecting ro

Page 2759 of 5883

NISSAN TIIDA 2007 Service Repair Manual EM-112
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
Cylinder Bore Inner Diameter
Using a bore gauge, measure the cylinder bore for wear, out-of-
round and taper at six different points on eac

Page 2760 of 5883

NISSAN TIIDA 2007 Service Repair Manual CYLINDER BLOCK
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CRANKSHAFT PIN JOURNAL DIAMETER
Measure the outer diameter of crankshaft pin journal with a micrometer.

CYLINDER BLOCK
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CRANKSHAFT PIN JOURNAL DIAMETER
Measure the outer diameter of crankshaft pin journal with a micrometer.
If out of the standard, measure the connecting rod bearing oil clearance. Then use undersize bearing.
OUT-OF-ROUND AND TAPER OF CRANKSHAFT
Measure the dimensions at four different points as shown in the
figure on each main journal and pin journal with a micrometer.
Out-of-round is indicated by the difference in dimensions between
“X” and “Y” at “A” and “B”.
Taper is indicated by the difference in dimension between “A” and
“B” at “X” and “Y”.
If the measured value exceeds the limit, correct or replace crankshaft.
If corrected, measure the bearing oil clearance of the corrected main journal and/or pin journal. Then select
main bearing and/or connecting rod bearing.
CRANKSHAFT RUNOUT
Place a V-block on a precise flat table to support the journals on
the both end of crankshaft.
Place a dial indicator (A) straight up on the No. 3 journal.
While rotating crankshaft, read the movement of the pointer on the
dial indicator. (Total indicator reading)
If it exceeds the limit, replace crankshaft.
CONNECTING ROD BEARING OIL CLEARANCE
Method by Calculation
Install connecting rod bearings to connecting rod and cap, and tighten connecting rod bolts to the specified
torque. Refer to EM-101, "
Disassembly and Assembly".
Measure the inner diameter of connecting rod bearing with an
inside micrometer.
(Bearing oil clearance) = (Connecting rod bearing inner diameter)
– (Crankshaft pin journal diameter)
If the clearance exceeds the limit, select proper connecting rod
bearing according to connecting rod big end diameter and crank-
shaft pin journal diameter to obtain the specified bearing oil clear-
ance. Refer to EM-117, "
Connecting Rod Bearing".
Method of Using Plastigage
Remove engine oil and dust on crankshaft pin and the surfaces of each bearing completely.
Cut a plastigage slightly shorter than the bearing width, and place it in crankshaft axial direction, avoiding oil
holes.
Install connecting rod bearings to connecting rod and cap, and tighten connecting rod bolts to the specified
torque. Refer to EM-101, "
Disassembly and Assembly".
CAUTION:Standard : Refer to EM-127, "
Cylinder Block".
Limit:
Out-of-round (Difference between“X”and“Y”)
Taper (Difference between“A”and“B”)
: Refer to EM-127, "
Cylinder Block".PBIC3459J
Limit : Refer to EM-127, "Cylinder Block".
PBIC3458J
Standard and Limit
: Refer to EM-130, "
Connecting Rod Bearing".
PBIC1642E

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