2004 ISUZU TF SERIES Workshop Manual

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Page 3153 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-35 Important Operations 1. Intermediate Plate 2. Reverse Idler Shaft 1) Install the reverse idler shaft to the intermediate plate. 2) Tighten the reverse idler shaft bolt to

Page 3154 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-36 MSG MODEL 13. Rev.-5th Synchronizer Assembly 1) Apply the engine oil to the clutch hub spline. 2) Install the synchronizer assembly to the mainshaft. The sleeve heavy chamfer 1

Page 3155 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-37 There are six thrust washer sizes available. Thrust Washer Availability mm(in) 7.8 (0.307) 7.9 (0.311) 8.0 (0.315) 8.1 (0.319) 8.2 (0.323) 8.3 (0.327) 4) Position the thr

Page 3156 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-38 MSG MODEL DETENT AND SHIFT ARM ASSEMBLY Reassembly Steps 1. Intermediate plate and gear assembly  2. 1st-2nd shift arm  3. 3rd-4th shift arm 4. Interlock pin 5. 3rd-4

Page 3157 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-39 Important Operations 2. 1st-2nd Shift Arm 3. 3rd-4th Shift Arm 7. Rev.-5th Shift Arm 1) Hold a round bar against the shift rod end lower face to protect it against damage

Page 3158 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-40 MSG MODEL MAJOR COMPONENTS RTW47BLF000401 Reassembly steps 1. Intermediate plate with gear assembly  2. Rear cover with oil seal  3. Transmission case  4. B

Page 3159 of 4264

ISUZU TF SERIES 2004 Workshop Manual MSG MODEL 7B-41 RTW47BSH000201 Important Operations 2. Rear Cover with Oil Seal 1) Align the pins at the lower side of the rear cover with the holes in the lower side of the intermediate pl

Page 3160 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B-42 MSG MODEL SPECIAL SERVICE TOOL ITEM NO. ILLUSTRATION PART NO. PART NAME MTL-42 9-8529-2201-0 Spring pin remover MTL-1 5-8840-0013-0 (J-22888) Gear remover
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