2004 ISUZU TF SERIES Workshop Manual

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Page 3497 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT SUSPENSION 3C-5
4

2 (High Ride Suspension) and 4

4 Model N
m (kgf
m/lb
ft)

RTW440LF001101

Page 3498 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3C-6 FRONT SUSPENSION
FRONT SUSPENSION
GENERAL DESCRIPTION

4
2 (Except High Ride Suspension) Model

Page 3499 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT SUSPENSION 3C-7
4

2 (High Ride Suspension) and 4

4 Model
RTW340LF000801

The links attach to the vehicle with bolts and bushings at their inner pivot points and to the steeri

Page 3500 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3C-8 FRONT SUSPENSION

FRONT SUSPENSION
(4
2 Except High Ride Suspension)
CONTENTS

Service Precaution............................................. 3C-8
Shock Absorber ................

3C-8 FRONT SUSPENSION

FRONT SUSPENSION
(4
2 Except High Ride Suspension)
CONTENTS

Service Precaution............................................. 3C-8
Shock Absorber ................................................. 3C-9
Shock Absorber and Associated Parts ........... 3C-9
Removal ......................................................... 3C-9
Installation....................................................... 3C-10
Shock Absorber with Coil Spring .................... 3C-12
Stabilizer Bar ..................................................... 3C-15
Stabilizer Bar and Associated Parts ............... 3C-15
Removal ......................................................... 3C-15
Inspection and Repair..................................... 3C-15
Installation....................................................... 3C-16
Knuckle .............................................................. 3C-17
Knuckle and Associated Parts........................ 3C-17
Removal ......................................................... 3C-17
Inspection and Repair..................................... 3C-18
Installation....................................................... 3C-18
Upper Control Arm ............................................. 3C-19
Upper Control Arm and Associated Parts ...... 3C-19
Removal ......................................................... 3C-19
Inspection and Repair..................................... 3C-20
Installation....................................................... 3C-20

Lower Control Arm ............................................. 3C-21
Lower Control Arm and Associated Parts ...... 3C-21
Removal ......................................................... 3C-21
Inspection and Repair..................................... 3C-22
Installation ...................................................... 3C-22
Upper Ball Joint ................................................. 3C-23
Upper Ball Joint and Associated Parts ........... 3C-23
Removal ......................................................... 3C-23
Inspection and Repair..................................... 3C-24
Installation ...................................................... 3C-24
Lower Ball Joint ................................................. 3C-25
Lower Ball Joint and Associated Parts ........... 3C-25
Removal ......................................................... 3C-25
Inspection and Repair..................................... 3C-26
Installation ...................................................... 3C-26
Bump Rubber .................................................... 3C-27
Bump Rubber Joint and Associated Parts...... 3C-27
Removal ......................................................... 3C-27
Inspection and Repair..................................... 3C-27
Installation ...................................................... 3C-27
Special Tools .................................................. 3C-28

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners or
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

Page 3501 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT SUSPENSION 3C-9

Shock Absorber
Shock Absorber and Associated Parts

RTW440LF001201

Legend

(1)
Shock Absorber ASM with coil

(2)
Nut

(3)
Nut

(4)
Nut

(5)
Lower b

Page 3502 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3C-10 FRONT SUSPENSION
4. Support lower control arm with a jack.
5. Remove the bolt (7) and nut (4).
6. Remove lower ball joint nut and cotter pin(5), then use remover 5-8840-2017-0 to remove

Page 3503 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT SUSPENSION 3C-11

NOTE: Paint mark to be outer side of after assembly to
vehicle.
2. Install nut (2), then tighten it to the specified
torque.
Torque: 55N

m (5.6kg

m/41lb ft)
3.

Page 3504 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3C-12 FRONT SUSPENSION
Shock Absorber with Coil Spring

RTW340LF002101

Legend

1. Nut
2. Washer

3. Bushing ; Rubber

4. Mounting Bracket

5. Coil Spring

6. Bushing ; Rubber

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