2004 ISUZU TF SERIES Workshop Manual

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Page 3609 of 4264

ISUZU TF SERIES 2004 Workshop Manual TRANSFER CASE 7D-21 Oil Pump  Remove foreign materials from the strainer. If the strainer is damaged, replace it. If the area into which the shaft is inserted is excessively worn or damaged,

Page 3610 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7D-22 TRANSFER CASE Block Ring and Insert Clearance 1. Use a vernier caliper to measure the clearance between the block ring and the insert. 2. If the measured value exceeds the specified limi

Page 3611 of 4264

ISUZU TF SERIES 2004 Workshop Manual TRANSFER CASE 7D-23 Detent Spring Free Length 1. Use a vernier caliper to measure the detent spring free length. 2. If the measured value is less than the specified limit, the detent spring m

Page 3612 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7D-24 TRANSFER CASE Reassembly Transfer Reassembly The rear cover oil seals and the rear output shaft ball bearings cannot be reused. They must be replaced with new ones when the transfer is re

Page 3613 of 4264

ISUZU TF SERIES 2004 Workshop Manual TRANSFER CASE 7D-25 4. Use a press and the special tool (5-8840-2784-0) to hold the internal gear against the damper ring. Install the retaining ring (spiral type). 5. Use a pr

Page 3614 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7D-26 TRANSFER CASE 226R300003 11. Use a press to install the 2-4 hub. 12. Install the hub snap ring. 13. Install the synchronizer key springs (2), the

Page 3615 of 4264

ISUZU TF SERIES 2004 Workshop Manual TRANSFER CASE 7D-27 14. Insert the H-L sleeve into the main shaft. 226R300023 Legend (1) H-L Sleeve (3) Synchronizer Key and Key Spring (2) 2-4 Sleeve 15. Install the sl

Page 3616 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7D-28 TRANSFER CASE 19. Align the shift shaft splines with the shift drum and install the shafts to the drum. RTW320MF000201 Legend (1) H-L Sleeve and Shift ASM (3) Shift Shaft (2
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