2004 ISUZU TF SERIES Workshop Manual

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Page 249 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-29 INSPECTION AND REPAIR Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered during inspection.  Ring gea

Page 250 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-30 FRONT WHEEL DRIVE Play in Splines Between the Side Gear and the Axle Shaft mm(in) Standard Limit 0.07 - 0.36 (0.003 - 0.014) 0.25 (0.010)

Page 251 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-31 REASSEMBLY MINOR COMPONENTS Reassembly Steps 1. Differential cage 2. Thrust washer 3. Side gear  4. Pinion gear  5. Cross pin  6. Lock pin 

Page 252 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-32 FRONT WHEEL DRIVE 5. Cross Pin (1) Be sure to install the cross pin so that it is in alignment with the lock pin hole in the differential cage. (2) Adjust the backlash between

Page 253 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-33 MAJOR COMPONENTS Reassembly Steps 1. Diff. carrier  2. Outer bearing outer race  3. Inner bearing outer race  4. Adjust shim  5. Inner bearing  6.

Page 254 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-34 FRONT WHEEL DRIVE Important Operations 2. Outer Bearing Outer Race Installer : 9-8522-1141-0 (J-24256) Grip : 5-8840-0007-0 (J-8092) 3. Inner Bearing Outer Race Inst

Page 255 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-35 Tighten the nut to the specified torque. Nm (kgfm/lbft) New bearing 2.26 (23/20) Used bearing0.98 - 1.18 (10 - 12/8.7 - 10.4) (2) Clean the side bearin

Page 256 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-36 FRONT WHEEL DRIVE (5) After the ZERO setting is obtained, rotate the gaging arbor until the dial indicator rod does not touch the gaging plate. Record the number the dial indicator ne
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