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WORKSHOP MANUAL
TF SERIES
CAB
SECTION 10
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CAB 10-1
SECTION 10
CAB
TABLE OF CONTENTS
PAGE
Windshield.......................................................................................................................... 10- 2
Rear Window Assembly .................................................................................................... 10- 7
Front Door Assembly ........................................................................................................ 10- 10
Rear Door Assembly (Crew Cab) ...................................................................................... 10- 20
Instrument Panel................................................................................................................ 10- 28
Floor Console..................................................................................................................... 10- 34
Console Box (Without Floor Console) ............................................................................. 10- 38
Headlining .......................................................................................................................... 10- 39
Interior Trim Panels ...........................................................................................................10- 44
Fuel Filler Lid Opener Lever/Cable................................................................................... 10- 55
Quarter Glass (Extend Cab) .............................................................................................. 10- 70
Font Seat ............................................................................................................................ 10- 71
Rear Seat (Crew Cab) ........................................................................................................ 10- 74
Jump Seat (Extend Cab) ................................................................................................... 10- 75
Front Seat Belt ................................................................................................................... 10- 76
Rear Seat Belt (Crew Cab) ................................................................................................ 10- 80
Rear Seat Belt (Extend Cab) ............................................................................................. 10- 84
Front Wheel Extension ...................................................................................................... 10- 87
Rear Wheel Extension ....................................................................................................... 10- 88
Tail Gate Assembly ............................................................................................................ 10- 89
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10-2 CAB
WINDSHIELD
REMOVAL
RTW4A0LF000901
Removal Steps
1. Interior trim panels (Front side)
/Headlining/Instrument panel assembly
2. Wiper arm assembly
3. Room mirror
4. Side moulding
5. Vent cowl cover
6. Windshield stopper
7. Upper moulding
8. Windshield glass
9. Engine hood rear seal
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CAB 10-3
Important Operations - Removal
3. Room Mirror
Remove the screw and pull the room mirror to upper side.
8. Windshield Glass
Remove the windshield glass, carefully following the steps
listed below:
1) Use a knife to cut through part of the adhesive caulking
material.
2) Secure one end of a piece of steel piano wire (0.02 inches
in diameter) to a piece of wood that can serve as a handle.
3) Use a pair of needle nose pliers to insert the other end o
f
the piano wire through the adhesive caulking material at the
edge of the windshield glass.
4) Secure the other end of the piano wire to another piece o
f
wood.
5) With the aid of an assistant, carefully move the piano wire
with a sawing motion to cut through the adhesive caulking
material around the entire circumference of the windshield
glass.
6) Lift the windshield from the body.
7) Clean any remaining adhesive caulking material from the
area of the body which holds the windshield.
8) Use a soft rag and unleaded gasoline to wipe off an
y
adhesive remaining on the windshield glass.
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10-4 CAB
INSTALLATION
RTW4A0LF001201
Installation Steps
1. Engine hood rear seal
2. Upper moulding
3. Windshield glass
4. Windshield stopper
5. Vent cowl cover
6. Side moulding
7. Room mirror
8. Wiper arm assembly
9. Interior trim panels (Front side)
/Headlining/Instrument panel assembly