2004 ISUZU TF SERIES Workshop Manual

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Page 3561 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR SUSPENSION 3D-5 LEAF SPRING AND SHOCK ABSORBER LEAF SPRING AND ASSOCIATED PARTS 460R300001 Legend 1. Parking Brake Cable Bracket 2. Nut and Washer 3. Nut and Washer 4. Shock

Page 3562 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3D-6 REAR SUSPENSION F03L100003 Removal  Jack up the rear axle and place chassis stands under the frame near the front end of the rear spring brackets. Note:  Be careful not to stretch th

Page 3563 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR SUSPENSION 3D-7 INSPECTION AND REPAIR Make correction or parts replacement if wear, damage or their abnormal conditions are found through inspection. Visual Check Inspect the foll

Page 3564 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3D-8 REAR SUSPENSION Installation 1. Install the bump rubber (15) and bolt and tighten it to the specified torque. Torque Nm (kgm/lbft) 42 (4.3/31) 2. Install the leaf spring (14). 

Page 3565 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR SUSPENSION 3D-9 LEAF SPRING ASSEMBLY F03L100004 Disassembly 1. Remove the bushing using a bench press and a suitable metal fitting. RTW430SH000101 2. Apply a setting mar

Page 3566 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3D-10 REAR SUSPENSION Reassembly 1. Apply grease to both faces of each leaf spring at reassembly. 2. Set the leaf springs aligning the setting mark before disassemble. F03L100006 3. Ass

Page 3567 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR SUSPENSION 3D-11 TROUBLESHOOTING 1. BODY INCLINATION Checkpoint Trouble Cause Countermeasure ReplaceBushings worn or disintegrated NG Mounting brackets Shock absorbers ReplaceDefectiv

Page 3568 of 4264

ISUZU TF SERIES 2004 Workshop Manual 3D-12 REAR SUSPENSION 2. REDUCTION GROUND CLEARANCE Checkpoint Trouble Cause Countermeasure Bushings Leaf springs Regrease Replace Retighten Replace Poorly lubricated Deteriorated or disint
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