2004 ISUZU TF SERIES Workshop Manual

immobilizer center console wheel reset sun roof start stop button gearbox

Page 2537 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE FUEL (C24SE) 6C-13
Fuel Tank
Fuel Tank and Associated Parts

RTW46FLF000301

Legend (7) Fuel Filler Hose
(1) Bolt; Fuel Tank (8)Fuel Tube/Quick Connector
(2) Fuel Tank Band

Page 2538 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6C-14 ENGINE FUEL (C24SE)
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis,

6C-14 ENGINE FUEL (C24SE)
Removal
CAUTION: When repair to the fuel system has been
completed, start engine and check the fuel system
for loose connection or leakage. For the fuel system
diagnosis, see Section “Driveability and Emission".
1. Disconnect battery ground cable.
2. Loosen slowly the fuel filler cap.
NOTE: To prevent spouting out fuel to change the
pressure in the fuel tank.
NOTE: Cover opening of the filler neck to prevent any
dust entering.
3. Jack up the vehicle.
4. Support underneath of the fuel tank with a lifter.
5. Remove the inner liner of the wheel house on rea
r
left side.
6. Remove fasten bolt to the filler neck from the
body.
7. Disconnect the quick connector (8) into the fuel
tube from the fuel pipe and the evapo tube from
evapo joint connector.
NOTE: Cover the quick connector to prevent any dus
t
entering and fuel leaking.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
8. Remove fasten bolt (1) to the tank band and the
tank band (2).
9. Disconnect the pump and sender connector on the
fuel pump and remove the harness from weld clip
on the fuel tank.
10. Lower the fuel tank (6).
NOTE: When the fuel tank is lowered from the vehicle,
don’t scratch each hose and tube by around other pars.

Installation
1. Rise the fuel tank into position.
NOTE: Ensure hoses and tubes do not foul on othe
r
component.
2. Connect the pump and sender connector to the
fuel pump and install harness to into the plastic clip
welded to the top of the fuel tank..
NOTE: The connector must be certainly connected
against stopper.
Ensure tank band anchor mates with guide hole on
frame.
3. Install the tank band to fasten bolt.
Torque: 68 N
m (6.9kg
m/50 lb ft)
NOTE: The anchor of the tank band must be certainly
installed to guide hole on frame.
4. Connect the quick connector from the fuel tube to
the fuel pipe and the evapo tube from evapo join
t
connector.
NOTE: Pull off the left checker into the fuel pipe.
NOTE: Refer to “Fuel Tube/Quick Connector Fittings” in
this section when performing any repairs.
5. Install the filler neck to the body by bolt.
6. Install the inner liner of the wheel house on rea
r
side.
7. Remove lifter to support underneath of the fuel
tank.
8. Put back the vehicle.
9. Tigten the filler cap until at least three clicks are
heard.
10. Connect the battery ground cable.

Page 2539 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE FUEL (C24SE) 6C-15
Filler Neck
Removal
1. Remove the fuel tank.
NOTE: Refer to "Fuel Tank" in this section.
2. Put a marking the following point as the filler neck
assembly is restored.

Page 2540 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6C-16 ENGINE FUEL (C24SE)
Fuel Filler Cap
General Description
A vacuum valve and pressure valve are built into the
fuel filler cap which adjusts the fuel pressure in the fuel
tank to prevent fuel

Page 2541 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE FUEL (C24SE) 6C-17
Main Data and Specifications
Torque Specification
N
m (kg
m/ lb ft)

RTW46CLF000601

Page 2542 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6C-18 ENGINE FUEL (C24SE)
Special Tools

ILLUSTRATION PART NO.
PART NAME

5–8840–2602–0
(J–39765)
Remover; fuel pump
retainer

Page 2543 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE ELECTRICAL 6D1-1
SECTION 6D1
ENGINE ELECTRICAL
CONTENTS
PAGE
Battery ......................................................................................................................

Page 2544 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6D1-2 ENGINE ELECTRICAL

Battery
General Description
There are six battery fluid caps on top of the battery.
These are covered by a paper label.
The battery is completely sealed except for the

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