2004 ISUZU TF SERIES Workshop Manual

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Page 1145 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 5
Engine model
Item 4JA1T (L) 4JA1TC
Oil pump type
Oil filter type
Oil capacity lit (US/UK gal)
Oil cooler type Gear
Cartridge paper element
6.2 (1.64/1.36

Page 1146 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 6 ENGINE MECHANICAL
MAIN DATA AND SPECIFICATIONS
Engine model
Item 4JH1TC
Engine type Four-cycle, overhead valve, water cooled
Combustion chamber type Direct injection
Cylinder liner ty

Page 1147 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 7

Engine model
Item 4JH1TC
Cooling system
Water pump type
Thermostat type
Air cleaner type

Battery type/voltage No. of units

Generator capacity V-A

Page 1148 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 8 ENGINE MECHANICAL

TORQUE SPECIFICATION
STANDARD BOLTS
The torque values given in the following table should be applied whenever a particular torque is not specified.
N ·m (kg ·m/

6A – 8 ENGINE MECHANICAL

TORQUE SPECIFICATION
STANDARD BOLTS
The torque values given in the following table should be applied whenever a particular torque is not specified.
N ·m (kg ·m/lb ·ft)
8.8
4.8 (4T) (7T) Refined Non-Refined 9.8 (9T) Strength
Class
Bolt
Identification

Bolt
Diameter
Pitch (mm)
M 6

1.0

M 8

1.25

M 10

1.25

M 12

1.25

M 14

1.5

M 16

1.5

M 18

1.5

M 20

1.5

M 22

1.5

M 24

2.0

* M 10

1.5

* M 12

1.5

* M 14

2.0

* M 16

2.0
5.88 ± 1.96
(0.60 ± 0.20/4.33 ± 1.44)
12.74 4.90
(1.30 ± 0.50/9.40 ± 3.62)
27.44 ± 6.86
(2.80 ± 0.70/20.25 ± 5.06)
61.25 ± 12.25
(6.25 ± 1.25/45.21 ± 9.04)
95.55 ± 19.11
(9.75 ±1.95/70.52 ± 14.10)
130.34 ± 26.46
(13.30 ± 2.70/96.20 ± 19.53)
188.16 ± 37.24
(19.20 ± 3.80/138.87 ± 27.49)
257.74 ± 51.94
(26.30 ± 5.30/190.23 ± 38.33)
332.22 ± 81.34
(33.90 ± 8.30/245.20 ± 60.03)
448.84 ± 90.16
(45.80 ± 9.20/331.27 ± 66.54)
26.46 ± 6.86
(2.70 ± 0.70/19.53 ± 5.06)
56.84 ± 11.76
(5.80 ± 1.20/41.95 ± 8.68)
89.18 ± 17.64
(9.10 ± 1.80/65.82 ± 13.02)
124.46 ± 24.50
(12.70 ± 2.50/91.86 ± 18.08) 7.35 ± 2.45
(0.75 ± 0.25/5.43 ± 1.80)
17.15 ± 5.39
(1.75 0.55/12.66 4.00)
36.75 ± 9.31
(3.75 ± 0.95/27.12 ± 6.87)
75.95 ± 15.19
(7.75 ± 1.55/56.06 ± 11.21)
116.13 23.03
(11.85 ± 2.35/85.71 ± 17.00)
169.54 ± 34.30
(17.30 ± 3.50/125.13 ± 25.32)
244.02 ± 49.00
(24.90 ± 5.00/180.10 ± 36.17)
337.12 ± 67.62
(34.40 ± 6.90/248.82 ± 49.41)
453.25 ± 90.65
(46.25 ± 9.25/334.53 ± 66.91)
570.36 ± 140.14
(58.20 ± 14.30/420.96 ± 103.43)
36.26 ± 8.82
(3.70 ± 0.90/26.76 ± 6.50)
70.56 ± 13.72
(7.20 ± 1.40/52.08 ± 10.13)
109.76 ± 21.56
(11.20 ± 2.20/81.01 ± 15.91)
161.70 ± 32.34
(16.50 ± 3.30/119.34 ± 23.87) -

23.52 ± 6.86
(2.40 ± 0.70/17.36 ± 5.06)
49.98 ± 12.74
(5.10 ± 1.30/36.89 ± 9.40)
94.57 ± 19.11
(9.65 ± 1.95/69.80 ± 14.10)
142.10 ± 28.42
(14.50 ± 2.90/104.88 ± 21.00)
199.92 ± 40.18
(20.40 ± 4.10/147.55 ± 29.66)
287.14 ± 57.82
(29.30 ± 5.90/211.93 ± 42.67)
395.92 ± 79.38
(40.40 ± 8.10/292.21 ± 58.59)
530.18 ± 105.84
(54.10 ± 10.80/391.30 ± 78.12)
691.88 ± 138.18
(70.60 ± 14.10/510.65 ± 101.99)
48.02 ± 11.76
(4.90 ± 1.20/35.44 ±8.68)
89.18 ± 17.64
(9.10 ± 1.80/65.82 ± 13.02)
133.28 ± 26.46
(13.60 ± 2.70/98.37 ± 19.53)
191.10 ± 38.22
(19.50 ± 3.90/141.04 ± 28.21)
An asterisk (*) indicates that the bolts are used for female threaded parts that are made of soft materials
such as casting. Those shown in parentheses in the strength class indicate the classification by the old
standard.
FLARE NUTS N ·m (kg ·m/lb ·ft)
Pipe diameter mm
(in) Torque Pipe diameter mm
(in) Torque
4.76 (0.187)
6.35 (0.250)
8.00 (0.315) 15.2 ± 2.45(1.55 ±0.25/11.2 ± 1.8)
26.48 ± 2.94(2.70 ± 0.30/19.5 ± 2.1)
44.14 ± 4.90(4.50 ± 0.50/32.5 ± 3.6) 10.00 (0.394)
12.00 (0.472)
15.00 (0.591) 53.95 ± 4.90(5.50 ± 0.5 /39.7 ± 3.6)
88.29 ± 9.80(9.00 ± 1.0/65.0 ± 7.2)
105.45 ± 12.26(10.75 ± 1.25/77.7 ± 9.0)

Page 1149 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 9

SPECIAL PARTS FIXING NUTS AND BOLTS
Cylinder Head Cover, Cylinder Head, and Rocker Arm Shaft Bracket
N·m (kg·m/lb·ft)

RTW46AXF000501

Page 1150 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 10 ENGINE MECHANICAL
Crankshaft Bearing Cap, Connecting Rod Bearing Cap, Crankshaft Damper Pulley,
Flywheel, and Oil Pan
N·m (kg·m/lb·ft)

RTW36AXF000101

Page 1151 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE MECHANICAL 6A – 11
Timing Gear Case, Pulley Housing, Timing Gear, and Camshaft
N·m (kg·m/lb·ft)

RTW46AXF000601

Page 1152 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6A – 12 ENGINE MECHANICAL
Cooling and Lubricating System
N·m (kg·m/lb·ft)

RTW46AXF000701

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