2004 ISUZU TF SERIES Workshop Manual

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Page 3257 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-93 226RS024  Apply grease to the thrust washer and the lock ball.  Install the thrust washer and the lock ball. 16. Install thrust plate (5) and retainer (4)

Page 3258 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-94 MANUAL TRANSMISSION Top Gear Shaft, Main Gear Shaft, and Counter Gear Shaft Disassmebled View 226RS026

Page 3259 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-95 Legend (1) Top Gear Shaft Snap Ring (16) 1st Outside Ring (2) Top Gear Shaft (17) 1st Block Ring (3) Ball Bearing (18) Needle Bearing (4) Needle Bearing (

Page 3260 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-96 MANUAL TRANSMISSION Disassembly 1. Use a pair of snap ring pliers to remove the top gear shaft snap ring(1). 2. Remove top gear shaft(2) with ball bearing(3). 3. Use a bench pre

Page 3261 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-97 9.Disassemble 1st inside ring (15), 1st outside ring (16), and 1st block ring (17). 10.Remove needle bearing (18). 11.Use a pair of snap ring pliers to remove the c

Page 3262 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-98 MANUAL TRANSMISSION Inspection and Repair Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. Block Ring and Do

Page 3263 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-99 1st-2nd Synchronizer (3-CONE)  Use a thickness gauge to measure the clearance between the block ring and the dog teeth. 226RS036 If the measured value exceeds

Page 3264 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-100 MANUAL TRANSMISSION Mainshaft Run-out  Install the mainshaft to V-blocks.  Use a dial indicator to measure the mainshaft central portion run-out. 226RS039 If the measured m
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