2004 ISUZU TF SERIES Workshop Manual

Page 4249 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-75 
 
192-4B22 
  
    
  Force compressed air (392 kPa/4.0 kg/cm2) through the 
transmission case oil passage to 2-4 brake operation. 
If the 2-4 brake does not operate, th

Page 4250 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-76  UNIT REPAIR (JR405E) 
 
24ASSY047 
  
    
  Install the high clutch hub and the bearing race to the 
transmission case. 
 
 
25R&H42 
  
   11.Clutch pack (reverse and high clutch assembly)

Page 4251 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-77 
   
 
 
 
 
RTW47ASH000201 
  
    
  Measure the distance (B) between the bearing race  
installation surface and the machined surface. 
    Calculate the total end pl

Page 4252 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-78  UNIT REPAIR (JR405E) 
 
30ASSY067 
  
    
  Apply ATF to the O-ring at the outside of the oil pump.  
    Install the oil pump assembly to the transmission case.  
   
Apply sealing agent

Page 4253 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-79 
 
35ASSY082 
   
 
36ASSY084 
  
 
37ASSY086 
  
 
38OUTPUT25 
  
 
 
29ASSY089 
   18.Output shaft  
   Install a new seal ring to the output shaft assembly.  
    Mea

Page 4254 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-80  UNIT REPAIR (JR405E) 
 
40ASSY091 
  
    
  Push the output shaft into place.  
 
   
   19.Rear extension (2WD) or adapter case (4WD)  
   Use the oil seal installer to install the oil sea

Page 4255 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-81 
 
43ASSY119 
  
   20.Control valve assembly  
  
Align the manual valve and the manual plate of the 
transmission case. 
 
 
 
 
 
 
 
 
 
 
    Install the control va

Page 4256 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-82  UNIT REPAIR (JR405E) 
 244L300001  
 
  
   21.Oil pan  
   Install a new gasket and the oil pan.  
    Tighten the bolts to the specified torque.  
Torque: 8 N   
 
 
m (69 Ib