2004 ISUZU TF SERIES Workshop Manual

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Page 297 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-77
ITEM NO. ILLUSTRATION PART NO. PART NAME

FAL-58

5-8522-0054-0
(J-29015)
Inner bearing installer
(for 2WD)

FAL-54

5-8522-0051-0
(J-33161)
Hub oi

Page 298 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-78 FRONT WHEEL DRIVE
ITEM NO. ILLUSTRATION PART NO. PART NAME

5-8840-2789-0

ABS sensor rotor installer

Page 299 of 4264

ISUZU TF SERIES 2004 Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-1

DRIVELINE/AXLE
SHIFT ON THE FLY SYSTEM
CONTENTS

Service Precaution............................................. 4C2-1
Shift On The Fly System ...................

SHIFT ON THE FLY SYSTEM 4C2-1

DRIVELINE/AXLE
SHIFT ON THE FLY SYSTEM
CONTENTS

Service Precaution............................................. 4C2-1
Shift On The Fly System .................................... 4C2-2
Outline of Shift on The Fly System ................. 4C2-2
Shift On The Fly Electrical Equipment ............... 4C2-3
Axle Shaft Connection and Disconnection ..... 4C2-3
Actuator Assembly.......................................... 4C2-3

Shift On The Fly System and Association
Parts ................................................................. 4C2-4
Disassembly ................................................... 4C2-5
Inspection and Repair..................................... 4C2-6
Reassembly .................................................... 4C2-9
Torque Specifications ..................................... 4C2-12
Special Service Tool ....................................... 4C2-13

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners o
r
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

Page 300 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C2-2 SHIFT ON THE FLY SYSTEM

Shift On The Fly System
Outline of Shift on The Fly System
The shift on the fly system switches between 2 wheel
drive (2WD) and 4 wheel drive (4WD) electrically b

Page 301 of 4264

ISUZU TF SERIES 2004 Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-3

Shift On The Fly Electrical Equipment
Axle Shaft Connection and Disconnection
RUW34BMF000101
Actuator Assembly

412RY00004

Page 302 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C2-4 SHIFT ON THE FLY SYSTEM
Shift On The Fly System and Association Parts

RTW440LF000701
Disassembly steps
1. Filler plug
2. Bolt
3. Front axle drive shaft (LH side)
4. Bolt

Page 303 of 4264

ISUZU TF SERIES 2004 Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-5

DISASSEMBLY
1. Filler Plug
Remove filler plug and packing and drain oil.
2. Bolt
Loosen mounting bracket fitting bolts and remove front axle
drive shaft fr

Page 304 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C2-6 SHIFT ON THE FLY SYSTEM

412RS045
14.Needle Bearing
Remove needle bearing from inner shaft by using a special
tool.
Remover : 5-8840-0027-0 (J-26941)
Sliding hammer : 5-

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