2004 ISUZU TF SERIES Workshop Manual

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Page 3865 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–57 Apply compressed air into the oil passage as shown, and be sure that the OD brake piston moves smoothly. 25 2RY 0 004 3

Page 3866 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–58 UNIT REPAIR (AW30–40LE) Direct Clutch Assembly (C-2) Disassembled View 2 48R20 0001 E nd O FCallo ut Legend (1) Clutch drum thrust washer (Plastic) (2) Snap ring (3) Flange (4) Plate and di

Page 3867 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–59 Disassembly Remove direct clutch drum assembly from forward clutch assembly. 24 8RY 0 002 8 1. Check piston stroke of direct clutch (C–2). Place the direct clutch

Page 3868 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–60 UNIT REPAIR (AW30–40LE) 7. Place the direct clutch drum onto the OD support. Holding the direct clutch piston by hand, apply compressed air to the OD support to remove the direct clutch pis

Page 3869 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–61 4. Check direct clutch drum bushing. Using a dial indicator, measure the inside diameter of the clutch drum bushing. Maximum inside diameter: 53.99 mm (2.1256 in) If

Page 3870 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–62 UNIT REPAIR (AW30–40LE) 5. Install four plates and four discs. Install in order : P–D–P–D–P–D–P–D P : Plate, D : Disc 24 8RY 0 006 2 6. Install the flange, with the flat side

Page 3871 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (AW30–40LE) 7A4–63 Flange sizes RUW 37A SH00 490 1 9. Coat the clutch drum thrust washer (plastic) with petroleum jelly and install it onto the direct clutch. NOTE: Make sure that the

Page 3872 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4–64 UNIT REPAIR (AW30–40LE) Forward Clutch Asseembly (C-1) Disassembled View 2 48R20 0003 E nd O FCallo ut Legend (1) Thrust bearing (2) Race (3) Snap ring (4) Flange (5) Disc and plate Six di
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