2004 ISUZU TF SERIES Workshop Manual

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Page 177 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-13 INSPECTION AND REPAIR Make all necessary adjustments, repairs, and part replacements if wear, damage, or other problems are discovered during inspections. Visual Check Inspec

Page 178 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-14 REAR AXLE Reassembly 1. Using the oil seal installer 5-8840-2202-0, install new axle case oil seal. 420R300004 Note : Confirm that the dimention : A should be 34.5 – 36.1 mm (1.3

Page 179 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-15 5. Axle Shaft Assembly a. Insert new double taper roller bearing in the bearing holder with oil seal. b. Set special tool (support stand : 9-8522-1271- 0) on a bench press. c

Page 180 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-16 REAR AXLE 8. Certainly install new snap ring, use snap ring pliers. When transform or damage, replace new one. RTW34BMH000101 Legend 1. Snap ring 2. Crevice 3. Sensor rot

Page 181 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-17 14. Install shoe assembly with adjuster lever, shoe assembly with parking brake lever and spring. 15. Install return spring. 16. Install shoe clamp spring and tension pin.

Page 182 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-18 REAR AXLE 17. Install brake pipe and ABS sensor and tighten it to the specified torque. Torque : ABS Sensor 8 N m (0.8 kg m/69 lb ft) Brake Pipe 16 N m (1.6 kg m/12 lb ft)

Page 183 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-19 Differential Assembly Disassemble View Legend 1. Bolt 2. Bearing Cap 3. Differential Cage Assembly 4. Side Bearing Outer Race 5. Side Bearing 6. Adjust Sh

Page 184 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-20 REAR AXLE Disassembly 1. Using holding fixture 5-8840-0275-0 and holding fixture base 5-8840-0003-0, fix the differential assembly to the bench. 425L100007 2. Apply a setting mark to
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