Page 2937 of 4264
SHEET METAL 2B-5
ENGINE HOOD LOCK
REMOVAL AND INSTALLATION
This illustration is based on the RHD model.
RTW42BMF000101
Removal Steps
Installation Steps
1. Radiator grille
4. Control cable
2. Engine food lock assembly
3. Hood lock control lever
3. Hood lock control lever
2. Engine food lock assembly
4. Control cable
1. Radiator grille
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
2. Engine Hood Lock Assembly
Apply setting marks (1) to the hood lock assembly and the
body prior to removal.
4. Control Cable
Pull out the control cable toward the passenger compartment.
Page 2938 of 4264
2B-6 SHEET METAL
Important Operations - Installation
4. Control Cable
Reroute the control cable to its original position, and check and
see if the lock assembly and control lever work normally.
2. Engine Hood Lock Assembly
Adjustment
1) Install the engine hood lock assembly (4) and temporaril
y
tighten the bolts securing it.
2) Close the hood.
3) Position the hood so that the stepped portion between the
hood (1) and the fender (2) is precisely 1.5 mm (0.06 in)
high.
4) Final tighten the bolts securing the engine hood lock
assembly.
5) Turn the buffers (3) counterclockwise until the stepped
portion between the hood and the fender disappears.
6) Tighten the hood lock assembly fixing bolts to the specified
torque.
Torque N
m(kgf
m/lb
in)
10 (1.0
/ 87)
Page 2939 of 4264
SHEET METAL 2B-7
FRONT FENDER PANEL
REMOVAL AND INSTALLATION
RTW42BLF000201
Removal Steps
Installation Steps
1. Radiator grille
7. Front fender panel
2. Mud guard (W/O Front wheel extention)
6. Side turn signal light
3. Front wheel extention (W/ Front wheel
extention)
5. Front bumper facia
4. Inner liner
4. Inner liner
5. Front bumper facia
3. Front wheel extention (W/ Front wheel
extention)
6. Side turn signal light
2. Mud guard (W/O Front wheel extention)
7. Front fender panel
1. Radiator grille
Page 2940 of 4264
2B-8 SHEET METAL
Important Operations - Removal
1. Radiator Grille
Refer to the Radiator Grille in this section.
4. Inner liner
Remove the inner liner fixing screws.
5. Front bumper facia
Refer to the Front Bumper in this section.
7. Front fender panel
Remove the eight fixing bolts.
Important Operation - Installation
7. Front Fender Panel
1) Tighten the front fender panel fixing bolts to the
specified torque.
Torque Nm(kgfm/lbin)
10 (1.0
/ 87)
Page 2941 of 4264
SHEET METAL 2B-9
RTW32BSH000201
2) Check the fender and front door (1).
Clearance : 5.0 mm (0.2 in)
Height (step) : Flushness
RTW32BSH000301
Page 2942 of 4264
2B-10 SHEET METAL
RADIATOR GRILLE
REMOVAL AND INSTALLATION
RTW42AMF000101
Removal Steps
Installation Steps
1. Screw
3. Radiator grille
2. Clip
2. Clip
3. Radiator grille
1. Screw
Important Operation - Removal
2. Clip
Use a screwdriver to release the 4 clips at the top of the
radiator grille.
Pull the grille together with the 2 bottom clips from the
vehicle.
Page 2943 of 4264
SHEET METAL 2B-11
REAR BODY
REMOVAL AND INSTALLATION
RTW32MF000301
Removal Steps
Installation Steps
1. Battery ground cable
7. Rear body assembly
2. Rear combination lamp & license lamp
harness connector
6. Bolt; frame to rear body
3. Rear wheel house extension panel
5. Fuel filler pipe and evaporator hose
4. Fuel filler door release cable assembly
4. Fuel filler door release cable assembly
5. Fuel filler pipe and evaporator hose
3. Rear wheel house extension panel
6. Bolt; frame to rear body
2. Rear combination lamp & license lamp
connector
7. Rear body assembly
1. Battery ground cable
NOTE:
The rear body must be empty before removal.
Page 2944 of 4264
2B-12 SHEET METAL
Important Operations - Removal
4. Fuel Filler Pipe and Evaporator Hose
7. Rear Body Assembly
Attach lifting wires to the rear body hooks and raise the rear
body.
Note:
In lifting up rear body, take care not to dash it against cab
body.
Important Operation – Installation
6. Bolt; Frame to Body
Torque Nm(kgfm/lbft)
54 (5.5
/ 40)