2004 ISUZU TF SERIES Workshop Manual

diagram tyre pressure navigation system length wiring diagram air conditioning

Page 49 of 4264

ISUZU TF SERIES 2004 Workshop Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-29

Installation
To install the connector, hold the socket insulator (1)
and insert it. The cover insulator slides and connector
will be locked. Do not hold the c

Page 50 of 4264

ISUZU TF SERIES 2004 Workshop Manual 9A-30 SUPPLEMENTAL RESTRAINT SYSTEM

SRS Control Unit
5. Remove the three SRS control unit fixing bolts and
remove SRS control unit.

RTW49JSH000101
Legent
(1) SRS control unit
(2) SRS Ha

9A-30 SUPPLEMENTAL RESTRAINT SYSTEM

SRS Control Unit
5. Remove the three SRS control unit fixing bolts and
remove SRS control unit.

RTW49JSH000101
Legent
(1) SRS control unit
(2) SRS Harness
(3) Connector Position Assurance

Service Precautions
WARNING: DURING SERVICE PROCEDURES, BE
VERY CAREFUL WHEN HANDLING SRS control
unit. NEVER STRIKE OR JAR SRS control unit.
UNDER SOME CIRCUMSTANCES, IT COULD
CAUSE DEPLOYMENT AND RESULT IN
PERSONAL INJURY OR IMPROPER OPERATION
OF THE SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) . SRS control unit MOUNTING BRACKET
BOLTS MUST BE CAREFULLY TORQUED TO
ASSURE PROPER OPERATION. NEVER POWE
R
UP THE SRS WHEN SRS control unit IS NOT
RIGIDLY ATTACHED TO THE VEHICLE. THE SRS
control unit COULD BE ACTIVATED WHEN
POWERED WHILE NOT RIGIDLY ATTACHED TO
THE VEHICLE WHICH COULD CAUSE
DEPLOYMENT AND RESULT IN PERSONAL
INJURY.
WARNING: PROPER OPERATION OF THE SRS
CONTROL UNIT REQUIRES THE SRS CONTROL
UNIT TO BE RIGIDLY ATTACHED TO THE
VEHICLE STRUCTURE AND THAT THE ARROW
ON THE SENSOR BE POINTING TOWARD THE
FRONT OF THE VEHICLE.
SRS control unit is specifically calibrated and is keyed
to the SRS control unit location SRS wiring harness.
Caution should be used to ensure proper location of
the SRS control unit. The keying of the SRS control
unit to its location and wiring harness connectors
should never be modified in the field.

Removal
1. Disable the SRS (Refer to “Disabling the SRS” in
this section).
2. Remove the transmission knob (for M/T) and
transfer lever knob.
3. Remove the front console assembly and
disconnect wiring harness connector.
4. Pull CPA (Connector Position Assurance) out and
push connector lock down to disconnect the SRS
control unit harness connector.

Installation
1. Install the SRS control unit on bracket and fixing
bolts and tighten the fixing bolts to the specified
torque.
Torque: 7
2 N
m (0.7
0.2 kg
m/61 lb in)
2. Connect the SRS control unit harness connecto
r
and after that, put CPA into connector.
3. Install the front console.
4. Install the transmission knob (for M/T) and transfe
r
lever knob.

Page 51 of 4264

ISUZU TF SERIES 2004 Workshop Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-31

5. Enable the SRS. (Refer to “Enabling the SRS”in
this section)

RTW49JSH000101
Legent
(1) SRS control unit
(2) SRS Harness
(3) Connector Position

Page 52 of 4264

ISUZU TF SERIES 2004 Workshop Manual 9A-32 SUPPLEMENTAL RESTRAINT SYSTEM

Driver Air Bag Assembly
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AI
R
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR

Page 53 of 4264

ISUZU TF SERIES 2004 Workshop Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-33

4. Push the four pins at 56 mm bar.
060R300045
5. Cancel the lock four pins.
6. Disconnect the SRS air bag connector pin.

060R300042

7. Discon

Page 54 of 4264

ISUZU TF SERIES 2004 Workshop Manual 9A-34 SUPPLEMENTAL RESTRAINT SYSTEM

2. Connect the SRS air bag connector pin.

060R300042
3. Align the each snap stud of driver air bag to the
hole of steering wheel.
060R300030

060R3000

Page 55 of 4264

ISUZU TF SERIES 2004 Workshop Manual SUPPLEMENTAL RESTRAINT SYSTEM 9A-35

Steering Wheel
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AI
R
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSE

SUPPLEMENTAL RESTRAINT SYSTEM 9A-35

Steering Wheel
Service Precautions
WARNING: SAFETY PRECAUTIONS MUST BE
FOLLOWED WHEN HANDLING A DEPLOYED AI
R
BAG ASSEMBLY. AFTER DEPLOYMENT, THE AIR
BAG ASSEMBLY SURFACE MAY CONTAIN A
SMALL AMOUNT OF SODIUM HYDROXIDE, A BY–
PRODUCT OF THE DEPLOYMENT REACTION,
THAT IS IRRITATING TO THE SKIN AND EYES.
MOST OF THE POWER ON THE AIR BAG
ASSEMBLY IS HARMLESS. AS A PRECAUTION,
WEAR GLOVES AND SAFETY GLASSES WHEN
HANDLING A DEPLOYED AIR BAG ASSEMBLY,
AND WASH YOUR HANDS WITH MILD SOAP AND
WATER AFTERWARDS.
WARNING: WHEN CARRYING A LIVE AIR BAG
ASSEMBLY, MAKE SURE THE BAG AND TRIM
COVER ARE POINTED AWAY FROM YOU. NEVE
R
CARRY AIR BAG ASSEMBLY BY THE WIRES O
R
CONNECTOR ON THE UNDERSIDE OF MODULE.
IN THE CASE OF AN ACCIDENTAL DEPLOYMENT,
THE BAG WILL THEN DEPLOY WITH MINIMAL
CHANCE OF INJURY. WHEN PLACING ALIVE AI
R
BAG ASSEMBLY ON A BENCH OR OTHER
SURFACE, ALWAYS FACE BAG AND RIM COVER
UP, AWAY FROM THE SURFACE. NEVER REST A
STEERING COLUMN ASSEMBLY ON THE
STEERING WHEEL WITH THE AIR BAG
ASSEMBLY FACE DOWN AND COLUMN
VERTICAL. THIS IS NECESSARY SO THAT A FREE
SPACE IS PROVIDED TO ALLOW THE AIR BAG
ASSEMBLY TO EXPAND IN THE UNLIKELY EVENT
OF ACCIDENTAL DEPLOYMENT. OTHERWISE,
PERSONAL INJURY COULD RESULT.
In the event deployment has occurred, inspect coil
assembly wire for any signs of scorching, melting o
r
any other damage due to excessive heat. If the coil
has been damaged, replace it.

Removal
1. Remove the SRS air bag assembly. (Refer to
“Driver Air Bag Assembly” in this section)

2. Remove steering wheel attachment nut.

060R300009
3. Apply a setting mark across the steering wheel
and shaft so parts can be reassembled in thei
r
original position.
060R300024
4. Move the tires to the straight ahead position before
removing the steering wheel. Install steering wheel
puller onto steering wheel and remove steering
wheel with 5-8521-0016-0.
5. Feed wiring through the wheel and remove wheel.
CAUTION: Never apply force to the steering wheel
in direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as
an energy absorbing unit.

Page 56 of 4264

ISUZU TF SERIES 2004 Workshop Manual 9A-36 SUPPLEMENTAL RESTRAINT SYSTEM

Installation
1. Install the steering wheel and align the setting
marks.
060R300024
NOTE: Confirm SRS and Horn harness connector is
fixed by the steering whee

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