2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-7 
  
 
 
  RTW440SH000101
 Inner Shaft Bearing 
Inspect the state of inner shaft bearing. If any abnormality 
such as smoothlessness is found, replace with a new inner 
sh

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ISUZU TF SERIES 2004  Workshop Manual 4C2-8  SHIFT ON THE FLY SYSTEM 
  
 
 
  RTW440SH000201
 Clutch Gear 
Visual Check 
Check and see the there is not wear, damage, crack, or 
any other abnormality in the clutch gear. 
Functional Check

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ISUZU TF SERIES 2004  Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-9 
  
 
  RTW440SH000601
  
  
 
 
 
 
 
 
 RTW440SH000801
Dimension Check 
Measure illustration sized A, B, and C 
Limit mm (in) 
 
A 64.3 (2.53) 
B 6.7 (0.26) 
C 6.7 (0.2

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ISUZU TF SERIES 2004  Workshop Manual 4C2-10  SHIFT ON THE FLY SYSTEM 
  
 
 
  412RS044
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 13. Inner Shaft Bearing 

  Place a new snap ring in inner shaft. 

  Force a new inner shaft bearing in

Page 309 of 4264

ISUZU TF SERIES 2004  Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-11 
  
 
 
  
 
 
5. Actuator 

  Clean the actuator contact surface with the housing. 

  Apply liquid gasket to the contact surface on the 
actuator side. 

  Align sh

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ISUZU TF SERIES 2004  Workshop Manual 4C2-12  SHIFT ON THE FLY SYSTEM 
Torque Specifications  N

 m (kgf

 m / lb ft) 
  
 
 
 
 
 
 RTW440LF000801

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ISUZU TF SERIES 2004  Workshop Manual SHIFT ON THE FLY SYSTEM 4C2-13 
SPECIAL SERVICE TOOL 
ILLUSTRATION PART NO.  PART NAME 
 
 5-8840-0007-0 
(J-8092)  
 
Grip 
 
  
5-8840-2407-0 
(J-41693) 
 
  
 
Installer: Oil seal 
 
 
  
5-8840-24

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ISUZU TF SERIES 2004  Workshop Manual 4C2-14  SHIFT ON THE FLY SYSTEM 
MEMO