2004 ISUZU TF SERIES Workshop Manual

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Page 4201 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-27 Spring specifications No. Valve nomenclature Free length (mm / in) Outside diameter (mm / in) Linear diameter (mm / in) Number of coils 14 Pressure relief 49.

Page 4202 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-28 UNIT REPAIR (JR405E) OIL PUMP ASSEMBLY 01PUMP32 Legend 1. Oil seal 2. O-ring (small) 3. Oil pump housing 4. Inner rotor 5. Outer rotor 6. Oil pump cover

Page 4203 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-29 04PUMP10  Separate the oil pump cover from the oil pump housing by tapping on each of the bolts with a plastic hammer. 06PUMP13 3. Inner roto

Page 4204 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-30 UNIT REPAIR (JR405E) 09PUMP05 7. Seal ring Remove the 4 seal rings from the oil pump cover. 11PUMP43 Inspection Oil pump cover  Install new seal rings to the oil

Page 4205 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-31 Reassembly steps 15PUMP18 1. O-ring (small) Install new O-ring (small) to the oil pump housing. 16PUMP29 2. Outer rotor 3. Inner rotor

Page 4206 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-32 UNIT REPAIR (JR405E) CLUTCH PACK (REVERSE AND HIGH CLUTCH ASSEMBLY) 01R&H17 Legend 1. Reverse and high clutch drum 2. Seal ring (reverse clutch) 3. Lip seal (reverse clutc

Page 4207 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-33 03R&H21 2. Retaining plate, drive plate, driven plate and dish plate Remove the reverse clutch retaining plate, the 2 drive plates, the 2 driven plates, and th

Page 4208 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-34 UNIT REPAIR (JR405E) 08R&H36 8. High clutch piston 9. Reverse clutch piston  Install the reverse and high clutch drum to the oil pump.  Force compressed air into the oil
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