Page 417 of 4264
ANTI-LOCK BRAKE SYSTEM 5B-11
Rear Wheel Speed Sensor
Rear Wheel Sensor and Associated Parts
420R300008
Legend
1.
Rear Speed Sensor Assembly
2.
Bolt : cable to frame
3.
Connector
4. Bolt : sensor to rear axle
5.
Speed Sensor
6. Bolt : cable to axle
7.
Bolt : sensor to rear axle
8.
Speed Sensor
Removal
1. Disconnect the harness connector (3).
2. Remove the cable fixing bolt (2)(6).
3. Disconnect the cable fixing clips (arrow marked).
4. Remove the speed sensor fixing bolts (4)(7) and
speed sensor (5)(8).
Inspection and Repair
1. Check speed sensor head for presence of foreign
materials; remove any dirt, etc.
2. Check the head for damage, and replace speed
sensor if necessary.
Page 418 of 4264
5B -12 ANTI-LOCK BRAKE SYSTEM
3. Check speed sensor cable for short or open, and
replace with a new one if necessary. To check fo
r
cable short or open, bend or stretch the cable while
checking for continuity.
Installation
1. Install the speed sensor (5)(8).
2. Tighten the sensor fixing bolts (4)(7) to the specified
torque.
Torque : 8 N
m (0.8 kg
m /69 lb in)
3. Connect the cable fixing clips (arrow marked).
4. Install the cable fixing bolts (2)(6) and tighten it to
the specified torque.
Torque : 8 Nm (0.8 kgm /69 lb in)
5. Connect the harness connector (3).
Page 419 of 4264
ANTI-LOCK BRAKE SYSTEM 5B-13
Front Speed Sensor Rotor
Front Sensor Rotor and Associated Parts
411R300010
Legend
1.
Sensor Rotor
2.
Hub and Disc
3.
Disc Rotor fixing Bolt
4. Hub and Disc Assembly
Removal
1. Remove the hub and disc assembly (4). (Refer to
the section Front wheel Drive).
2. Remove two disc rotor fixing bolts (3) on a diagonal.
3. Drive out the sensor rotor using a metal bar and
hammer through the two bolt holes.
Discard the used sensor rotor.
4. Install disc rotot fixing bolts and tighten them to the
specified torque.
Torque : 103 N
m (10.5 kg
m /76 lb ft)
Page 420 of 4264
5B -14 ANTI-LOCK BRAKE SYSTEM
411R300007
Legend
1.
Metal Bar
2.
Sensor Rotor
Inspection and Repair
Make all necessary adjustments, repairs or part
replacement.
Check damage or powdered iron sticking to the
sensor rotor.
Check play in the sensor rotor.
Check a broken tooth or indentation in the senso
r
rotor.
Installation
1. Set a new sensor rotor.
2. Install the new sensor rotor in the hub, using installe
r
5-8840-2789-0 and grip 5-8840-0007-0.
NOTE: Sensor rotor is surely using a new article.
Page 421 of 4264
ANTI-LOCK BRAKE SYSTEM 5B-15
411R300006
Legend
1.
Hub and Disc
2.
Sensor Rotor
3.
Press
3.
Measure the gap “A” at 4 points at intervals of 90
(degrees).
Confirm that the gap “A” should be within the
specified range.
Range
Type A
4
2 7.0
7.4 mm (0.276
0.291 in)
4
4,
4
2 High Ride 7.2
7.6 mm (0.283
0.299 in)
411R300016
4. Install the hub and disc assembly. (Refer to the
section Front wheel Drive).
Page 422 of 4264
5B -16 ANTI-LOCK BRAKE SYSTEM
Rear Speed Sensor Rotor
Rear Sensor Rotor and Associated Parts
420R300007
Legend
1.
Axle Shaft Assembly with Brake
2.
Sensor Rotor
3.
Front
Removal
1. Remove the axle shaft assembly with brake (1).
(Refer to the section Rear Axle)
Page 423 of 4264
ANTI-LOCK BRAKE SYSTEM 5B-17
A03R300003
Legend
1.
Bench Press Fitting
2.
Steel Plate (25-30 mm thickness)
3.
Axle Shaft
4.
Sensor Rotor
Inspection and Repair
Make all necessary adjustments, repairs or part
replacement.
Check damage or powdered iron sticking to the
sensor rotor.
Check play in the sensor rotor.
Check a broken tooth or indentation in the senso
r
rotor.
NOTE: If replacement is required remove the sensor
rotor from the axle shaft assembly with brake. (Refer to
the section Rear Axle).
Discard the used sensor rotor.
(Snapring, Oil seal and Bearing)
Installation
1. Install the sensor rotor and assemble it into the axle
shaft assembly with back plate. (Refer to the section
Rear Axle)
Page 424 of 4264
5B -18 ANTI-LOCK BRAKE SYSTEM
420R300005
Legend
1.
Axle Shaft
2.
Oil Seal
3.
Bolt
4.
Back Plate
5.
Sensor Rotor
6.
Double Taper Roller Bearing
2. Install the axle shaft assembly with brake in the rea
r
axle. (Refer to the section Rear Axle).