Page 3129 of 4264

MSG MODEL 7B-11
Important Operations - Installation
Follow the removal procedure in the reverse order to perform
the installation procedure.
Pay careful attention to the important points during the
installation procedure.
Transmission
1. Apply a thin coat of molybdenum disulfide grease to the top
gear shaft spline.
2. Place the transmission on a transmission jack.
3. Carefully move the transmission jack and transmission into
position behind the engine.
4. Slowly operate the transmission jack to raise the
transmission until the rear of the transmission is at the
same level as the No.3 crossmember
1 .
5. Manually support the transmission rear cover.
Move the transmission into position between the No.3
crossmember and the floor panel
2 .
6. Slowly raise the transmission jack until the front of the
transmission is aligned with the rear of the engine.
The slope of the engine and the transmission must be the
same.
7. Install the gear control box the transmission.
8. Align the top gear shaft spline with the clutch drive plate
spline.
9. Install the transmission to the engine.
Tighten the transmission nuts and bolts as shown in the
figure.
Page 3130 of 4264
7B-12 MSG MODEL
RTW37BLF000901
10. Install the rear mounting rubber 3 to the transmission 2.
Install the rear mounting rubber
3 to the No.3
crossmember
4.
11. Tighten the rear mounting rubber nuts
1 to the specified
forque.
Rear Mounting Rubber Nut Torque N
m (kgf
m/lb
ft)
41 (4.2 / 30)
Mounting Bolt Torgue Nm (kgfm/lbft)
41 (4.2 / 30)
Page 3131 of 4264

MSG MODEL 7B-13
Starter Motor
1. Install the starter motor to the engine rear plate.
2. Tighten the starter motor bolts to the specified torque.
Starter Motor Torque N
m (kgf
m/lb
ft)
78 (8.0 / 58)
Slave Cylinder
Install the slave cylinder to the transmission case.
Slave Cylinder Bolt Torque N
m (kgf
m/lb
ft
)
78 (8.0 / 58)
Harness Connector
Connect the back up light switch connector and speedometer
sensor connector.
Rear Propeller Shaft (Single Shaft Type)
1. Insert the splined yoke 1 with the propeller shaft into the
transmission main shaft spline
2 .
2. Install the propeller shaft flange yoke
3 to the drive pinion
side.
3. Tighten the propeller shaft flange yoke bolt to the specified
torque.
Propeller Shaft Flange Yoke Bolt Torque Nm (kgfm/lbft)
M8 : 35.3 (3.6 / 26)
M10 : 62.7 (6.4 / 46.3)
Rear Propeller Shaft (Dual Shaft Type)
1. Place the center bearing and retainer 1 together with the
1st propeller shaft
2 and 2nd propeller shaft 7 on the No.4
crossmember
3.
2. Insert the splined yoke
4into the transmission main shaft
spline
5.
3. Tighten the center bearing retainer bolts
6 to the specified
torque.
Center Bearing Retainer Bolt Torque N
m (kgf
m/lb
ft)
60.8 (6.2 / 44.8)
4. Connect the 2nd propeller shaft
7 and drive pinion side 8.
Be sure to align the setting marks applied at disassembly.
5. Tighten the coupling bolts to the specified torque.
Propeller Shaft Flange Yoke Bolt
Torque N
m (kgf
m/lb
ft)
M8 : 35.3 (3.6 / 26)
M10 : 62.7 (6.4 / 46.3)
Page 3132 of 4264
7B-14 MSG MODEL
Exhaust Pipe
1. Install the exhaust pipe to the exhaust manifold and the
2nd exhaust pipe.
2. Install the exhaust pipe bracket to the transmission case.
Gear Shift Lever
1. Replenish the transmission case with the specified engine
oil.
Transmission Case Oil lit(US gal.)
1.55 (0.41)
2. Install the gear shift lever to the gear control box.
3. Tighten the gear shift lever cover bolts to the specified
torque.
Shift Lever Cover Bolt Torque N
m(kgf
m/lb
ft)
19.6 (2.0 / 14.5)
4. Install the dust cover and the grommet.
5. Install the front console assembly.
6. Install the gear shift lever knob.
Lowering the Vehicle
1. Place a jack beneath the vehicle.
2. Raise the jack to remove the chassis stands.
3. Lower the vehicle to the ground.
Engine Hood
Align the setting marks(applied at removal)on the engine hood
and the engine hood hinges to install the engine hood.
Battery Cable
Connect the negative (-) cable to the battery terminal.
Page 3133 of 4264
MSG MODEL 7B-15
DISASSEMBLY
MAJOR COMPONENTS
RTW47BLF000301
Disassembly Steps
1. Clutch shift block and release bearing
2. Clutch shift fork
3. Speedometer sensor
4. Speedometer driven gear assembly
5. Gear control box assembly
6. Front cover with oil seal
7. Counter gear snap ring
8. Bearing snap ring
9. Rear cover with oil seal
10. Transmission case
11. Intermediate plate with gear assembly
Page 3134 of 4264
7B-16 MSG MODEL
Important Operations
6. Front Cover with Oil Seal
Remove the front cover with oil seal from the transmission
case.
7. Counter Gear Snap Ring
8. Bearing Snap Ring
Use pair of snap ring pliers to remove the snap ring.
Page 3135 of 4264
MSG MODEL 7B-17
MAJOR COMPONENT
INTERNAL PARTS
Disassembly steps
1. Detent assembly
2. Shift fork assembly & interlock pin
3. Rev. and 5th gear assembly
4. Counter gear shaft assembly
5. Top & main gear shaft assembly
Page 3136 of 4264
7B-18 MSG MODEL
MINOR COMPONENTS
DETENT, SHIFT ARM ASSEMBLY AND INTERLOCK PIN
Disassembly Steps
1. Detent spring plate and gasket
2. Detent spring
3. Detent ball
4. Rev. - 5th shaft rod
5. Rev. - 5th shaft arm
6. 1st - 2nd shift rod
7. 3rd - 4th shift rod
8. 3rd - 4th shift arm
9. 1st - 2nd shift arm
10. Interlock pin
11. Intermediate plate and gear assembly