2004 ISUZU TF SERIES Workshop Manual

Page 3265 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-101
 
Clutch Hub Spline Play 
   Set a dial indicator to the clutch hub to be 
measured. 
  
226RS042
 
  Move the clutch hub as far as possible to both the 
right and th

Page 3266 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-102     MANUAL TRANSMISSION
 

  Use bearing installer 5-8840-2194-0 to install the 
ring. 
  
 
 
226RS045 
 
Legend 
(1) Ring 
(2)  Outer Race and Roller Assembly 
(3) Inner Race 
  3. Install

Page 3267 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-103
 
 
 
 
 
266RS049
  7. Install the synchronizer assembly (20) to the 
mainshaft (26). 
The clutch hub face (with the heavy boss) must be 
facing the 2nd gear side.

Page 3268 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-104     MANUAL TRANSMISSION
 
  
226RS031
  9. Install needle bearing (18), 1st block ring (17), 1st 
outside ring (16), 1st inside ring (15), and 1st gear 
(14). 

  Apply engine oil to the need

Page 3269 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-105
 
 12. Apply engine oil to the needle bearing (10) and the 
3rd gear (9) thrust surfaces. 
Install the needle bearing (10) and the 3rd gear (9) 
to the mainshaft. 
The

Page 3270 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-106     MANUAL TRANSMISSION
 
  
226RS021
Clutch Hub and Snap Ring Clearance 
Standard: 0 - 0.1 mm (0 - 0.004 in) 
 
Snap Ring Availability 
Thickness Color Coding 
1.80 mm (0.071 in)  White 
1.85

Page 3271 of 4264

ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-107
 
Main Data and Specifications 
General Specifications 
 
 MUA5G MUA5S 
Transmission type  Fully synchronized forward and reverse gears 
Control method  Remote control

Page 3272 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7B1-108     MANUAL TRANSMISSION
 
Torque Specifications 
  
  RTW47BLF001101 
About arrow mark, refer to Transmission (MUA) Installation in this section.