2004 ISUZU TF SERIES Workshop Manual

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Page 4185 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-11 CONTROL VALVE ASSEMBLY 01CV40 Disassembly steps 1. Oil strainer Remove the 13 bolts and the oil strainer from the control valve assembly. 02CV26

Page 4186 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-12 UNIT REPAIR (JR405E) 06CV19 5. Solenoid 6. Oil pressure switch Remove the 6 solenoids together and the 3 oil pressure switchs. 07CV17 7. Control valve upper body

Page 4187 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-13 Reassembly steps Coat the parts with ATF before installing them. 11CV18 1. Control valve upper body 2. Control valve lower body 3. Separation plate Assemb

Page 4188 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-14 UNIT REPAIR (JR405E) Number Length (Color) Control valve rocket bolts and nuts (A) 2 (Plus 2 nuts) 50 mm (1.97 in) (Gold) Upper body and lower body fixing bolts (B) 2 45 mm (1.77

Page 4189 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-15 244L300003 Legend 1. High clutch oil pressure switch connector (wire color: Gray) 2. 2-4 brake oil pressure switch connector (wire color: Brown) 3. Low and r

Page 4190 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-16 UNIT REPAIR (JR405E) 12CV19 4. Solenoid 5. Oil pressure switch  Install the O-rings to each of the solenoids.  Install the 6 solenoids together and the 3 oil pressure s

Page 4191 of 4264

ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-17 9. Oil strainer Install the oil strainer. Tighten the bolts to the specified torque. Number Length (Color) Oil strainer bolt (C) 9 13 mm (0.51 in) (Silver)

Page 4192 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7A4-18 UNIT REPAIR (JR405E) CONTROL VALVE UPPER BODY 09CV02 Legend 1. Manual valve, and pin 2. Retainer plate, spring, and 2-4 brake accumulator 3. Retainer plate, plug, and low an
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