2004 ISUZU TF SERIES Workshop Manual

Page 4225 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-51 
248L300007 
  
   4.2 mm (0.165 in)  
4.4 mm (0.173 in) 
4.6 mm (0.181 in) 
4.8 mm (0.189 in)   
 
37C&L-SUB40 
  
   12.Bearing race  
13.Rear internal gear 
14.Bearing

Page 4226 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-52  UNIT REPAIR (JR405E) 
 
40C&L-SUB46 
  
   15.Bearing race  
16.Rear carrier 
17.Bearing  Install the bearing race and the bearing to the rear carrier.  
NOTE:  
Apply Vaseline to the fitting

Page 4227 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-53 
 
45C&L-SUB04 
  
   21.Snap ring  
   Install the front carrier to the low clutch drum.  
    Install the snap ring to the low clutch drum.

Page 4228 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-54  UNIT REPAIR (JR405E) 
 
 TRANSMISSION CASE 
 
 02CASE-BK06 
Legend 
  1. Transmission case 
  2. Spring pin (slender) 
  3. Spring pin (fat) 
  4. Manual plate 
  5. Detent spring 
  
 
  6. P

Page 4229 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-55 
 01L&R-CS05 
Legend 
  1. Seal ring  
  2. Low one-way clutch inner race 
  3. Return spring 
  4. Low and reverse brake piston 
  5. Seal ring 
  6. Lip seal 
    
 
  7

Page 4230 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-56  UNIT REPAIR (JR405E) 
 
05CASE-AY30 
  
   2. Parking rod  
   Use a pin punch to force out the parking rod spring pin. 
 
 
06CASE-AY37 
  
    
  Rotate the manual plate as you pull the pa

Page 4231 of 4264

ISUZU TF SERIES 2004  Workshop Manual UNIT REPAIR (JR405E)  7A4-57 
 
11CASE-AY01 
  
   5. Oil seal  
Using a screwdriver, remove the oil seal from the
transmission case. 
  
 
 
  
 Inspection 
2 – 4 brake drive plate  
Measure the 2-

Page 4232 of 4264

ISUZU TF SERIES 2004  Workshop Manual 7A4-58  UNIT REPAIR (JR405E) 
Free length = 22.3 mm (0.878 in)  
Linear diameter = 1.1 mm (0.043 in)  
 
 
12CASE-AY06 
  
 Reassembly steps 
1.  Oil seal, manual shaft, and manual plate  
   Use the