2004 ISUZU TF SERIES Workshop Manual

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Page 241 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-21 Bushing Replacement  Remove the bushings using a remover 5-8840-2309-0 and hammer.  By using installer and base 5-8840-2309-0, press fit the bushings int

Page 242 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-22 FRONT WHEEL DRIVE Legend 1. UJ Case 2. Bellows 8. Install band. Note the setting direction. After installation, check Standard Caulk Measure. Discard the used band and inst

Page 243 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-23 13. Align the track on the ball (1) retainer with the window in the cage, and install the six balls into position. 14. Pack 150g of the specified grease in DOJ

Page 244 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-24 FRONT WHEEL DRIVE DIFFERENTIAL DISASSEMBLY MAJOR COMPONENTS RTW34CLF000501 Disassembly Steps 1. Bolt 2. Differential assembly 3. Axle case 4. Bolt  5. Bearing cap 6. D

Page 245 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-25 Important Operations 5. Bearing Cap Apply a setting mark to the side bearing cap and the differential carrier. 7. Side Bearing Outer Race After removal,

Page 246 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-26 FRONT WHEEL DRIVE 13. Pinion Gear Remove the drive pinion assembly using a soft metal rod and a hammer. Spindle : 9-8521-5032-0 14. Inner Bearing Remove the inner bearing usi

Page 247 of 4264

ISUZU TF SERIES 2004 Workshop Manual FRONT WHEEL DRIVE 4C1-27 MINOR COMPONENTS Disassembly Steps 1. Bolt 2. Ring gear  3. Lock pin  4. Cross pin 5. Pinion gear 6. Side gear 7. Thrust washer 8. Differ

Page 248 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4C1-28 FRONT WHEEL DRIVE Important Operations 3. Lock Pin Break staking on the lock pin using a 5 mm (0.20 in.) diameter drill. 4. Cross Pin Remove the cross pin using a soft metal rod
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