Page 3073 of 4264
HEATER AND AIR CONDITIONING 1-63
DUCT (WITHOUT A/C)
REMOVAL AND INSTALLATION
This illustration is based on RHD model
RTW310LF001601
Removal Steps
1. Glove box
2. Passenger lower bracket
3. Evaporator assembly
Installation Steps
3. Evaporator assembly
2. Passenger lower bracket
1. Glove box
Page 3074 of 4264
1-64 HEATER AND AIR CONDITIONING
DISASSEMBLY AND REASSEMBLY
This illustration is based on RHD model
RTW310LF001501
Disassembly Steps
1. Packing cooler outlet
2. Packing cooler inlet
3. Seal fod cooler
4. Filter cover assembly
5. Clip heater
6. Attaching screws
7. Case : cooler upper
8. Case : cooler lower
9. Packing drain
10. Grommet : A/C pipe
Reassembly Steps
10. Grommet
9. Packing drain
8. Case : cooler lower
7. Case : cooler upper
6. Attaching screws
5. Clip heater
4. Filter cover assembly
3. Seal fod cooler
2. Packing cooler inlet
1. Packing cooler outlet
Page 3075 of 4264
HEATER AND AIR CONDITIONING 1-65
BLOWER UNIT ASSEMBLY
REMOVAL AND INSTALLATION
This illustration is based on RHD model
873R300002-X
Removal Steps
1. Control cable
2. Instrument panel assembly and cross
beam
3. Electronic thermostat connector
4. Evaporator or duct
5. Resistor connector
6. Blower motor connector
7. Blower unit assembly
Installation Steps
7. Blower unit assembly
6. Blower motor connector
5. Resistor connector
4. Evaporator or duct
3. Electronic thermostat connector
2. Instrument panel assembly and cross
beam
1. Control cable
Page 3076 of 4264
1-66 HEATER AND AIR CONDITIONING
Important Operation - Installation
2. Instrument Panel Assembly and Cross Beam
Refer to “INSTRUMENT PANEL” in CAB section.
4. Evaporator or Duct
Refer to “EVAPORATOR” or “DUCT” in this section.
Important Operation - Installation
2. Instrument Panel Assembly and Cross Beam
Adjust the heater control cables.
Refer to “CONTOROL LEVER ASSEMBLY” in this section.
Page 3077 of 4264
HEATER AND AIR CONDITIONING 1-67
DISASSEMBLY AND REASSEMBLY
This illustration is based on RHD model
Disassembly Steps
1. Attaching screw
2. Intake link
3. Intake lever
4. Intake packing
5. Attaching screws
6. Blower motor assembly
7. Attaching screw
8. Flat resistor
9. Upper case
10. Lower case
11. Mode door
12. Bell mouth
13. Control cable clamp
Reassembly Steps
13. Control cable clamp
12. Bell mouth
11. Mode door
10. Lower case
9. Upper case
8. Flat resistor
7. Attaching screw
6. Blower motor assembly
5. Attaching screws
4. Intake packing
3. Intake lever
2. Intake link
1. Attaching screw
Page 3078 of 4264
1-68 HEATER AND AIR CONDITIONING
DEFROSTER NOZZLE AND VENT DUCT
REMOVAL AND INSTALLATION
This illustration is based on RHD model
Removal Steps
1. Instrument panel assembly and cross
beam
2. Side def hose R/LH
3. Defroster nozzle
4. Vent duct driver side and assist side
5. Center vent duct
Installation Steps
5. Center vent duct
4. Vent duct driver side and assist side
3. Defroster nozzle
2. Side def hose R/LH
1. Instrument panel assembly and cross beam
Important Operation - Removal
1. Instrument Panel Assembly and Cross Beam
Refer to “INSTRUMENT PANEL ” in CAB section.
Page 3079 of 4264
HEATER AND AIR CONDITIONING 1-69
REAR HEATER DUCT
REMOVAL AND INSTALLATION
This illustration is based on RHD model
RTW410LF001301
Disassembly Steps
1. Front seat assembly (RH/LH)
Refer to SECTION 10 “FRONT SEAT”
2. Rear floor console
Refer to SECTION 10 “FLOOR
CONSOLE”
3. Front floor console (A/T, M/T Model)
Refer to SECTION 10 “FLOOR
CONSOLE”
4. Sill plate (RH/LH)
Refer to SECTION 10 “INTERIOR
TRIM PANELS”
5. Dash side trim cover (RH/LH)
6. Carpet
7. Clip
8. Rear Heater duct (RH/LH)
9. Rear Heater duct center
Reassembly Steps
9. Rear heater duct center
8. Rear heater duct (RH/LH)
7. Clip
6. Carpet
5. Dash side trim cover (RH/LH)
4. Sill plate (RH/LH)
Refer to SECTION 10 “INTERIOR
TRIM PANELS”
3. Front floor console (A/T, M/T Model)
Refer to SECTION 10 “FLOOR
CONSOLE”
2. Rear floor console
Refer to SECTION 10 “FLOOR
CONSOLE”
1. Front seat assembly (RH/LH)
Refer to SECTION 10 “FRONT SEAT”
Page 3080 of 4264
1-70 HEATER AND AIR CONDITIONING
CONTROL LEVER ASSEMBLY
REMOVAL AND INSTALLATION
This illustration is based on RHD model
RTW310MF000601
Removal Steps
1. Glove box
2. Instrument panel driver lower cover
3. Ash tray
4. Control cables
5. Center cluster
6. Attaching screw
7. A/C switch connector
8. Fan switch connector
9. Control lever assembly
Installation Steps
9. Control lever assembly
8. Fan switch connector
7. A/C switch connector
6. Attaching screw
5. Center cluster
4. Control cables
3. Ash tray
2. Instrument panel driver lower cover
1. Glove box