2004 ISUZU TF SERIES Workshop Manual

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Page 617 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-15
TORQUE SPECIFICATION
STANDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N
m (kgf
m/lb ft)
Strength 4.

CLUTCH 7C-15
TORQUE SPECIFICATION
STANDARD BOLTS

The torque values given in the following table should be applied where a particular torque is not specified.
N
m (kgf
m/lb ft)
Strength 4.8/4T 7T 8.8 9.8/9T
Class Refined Non-Refined
Bolt Identifi-
cation

Bolt
Diameter

Pitch (mm)
-

M6 1.0 6 (0.6 / 52 lb.in) 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) -
M8 1.25 13 (1.3 / 113 lb.in) 17 (1.7 / 12) 20 (2.0 / 14) 24 (2.4 / 17)
M10 1.25 27 (2.8 / 20) 37 (3.8 / 27) 42 (4.3 / 31) 50 (5.1 / 37)
M12 1.25 61 (6.3 / 45) 76 (7.8 / 56) 87 (8.9 / 64) 95 (9.7 / 70)
M14 1.5 96 (9.8 / 71) 116 (11.8 / 85) 133 (13.6 / 98) 142 (14.5 / 105)
M16 1.5 130 (13.3 / 96) 170 (17.3 / 125) 193 (19.7 / 143) 200 (20.4 / 148)
M18 1.5 188 (19.2 / 139) 244 (24.9 / 180) 278 (28.3 / 205) 287 (29.3 / 212)
M20 1.5 258 (26.3 / 190) 337 (34.4 / 249) 385 (39.3 / 284) 396 (40.4 / 292)
M22 1.5 332 (33.9 / 245) 453 (46.3 / 335) 517 (52.7 / 381) 530 (54.1 / 391)
M24 2.0 449 (45.8 / 331) 570 (58.2 / 421) 651 (66.3 / 480) 692 (70.6 / 511)
* M10 1.5 26 (2.7 / 20) 36 (3.7 / 27) 41 (4.2 / 30) 48 (4.9 / 35)
* M12 1.75 57 (5.8 / 42) 71 (7.2 / 52) 80 (8.2 / 59) 89 (9.1 / 66)
* M14 2.0 89 (9.1 / 66) 110 (11.2 / 81) 125 (12.7 / 92) 133 (13.6 / 98)
* M16 2.0 124 (12.7 / 92) 162 (16.5 / 119) 185 (18.9 / 137) 191 (19.5 / 141)
Flange Bolt M6 1.0 7 (0.7 / 61 lb.in) 8 (0.8 / 69 lb.in) 9 (0.9 / 78 lb.in) -
M8
1.25 15 (1.5 / 11) 19 (1.9 / 14) 22 (2.2 / 16) 26 (2.7 / 20)
M10 1.25 31 (3.2 / 23) 41 (4.2 / 30) 47 (4.8 / 35) 56 (5.7 / 41)
M12 1.25 69 (7.0 / 51) 85 (8.7 / 63) 97 (9.9 / 72) 106 (10.8 / 78)
M14
1.5 104 (10.6 / 77) 126 (12.8 / 93) 144 (14.6 / 106) 154 (15.7 / 114)
M16 1.5 145 (14.8 / 127) 188 (19.2 / 139) 214 (21.8 / 158) 221 (22.5 / 163)
M18 1.5 - - - -
M20
1.5 - - - -
M22 1.5 - - - -
M24 2.0 - - - -
* M10
1.5 30 (3.1 / 22) 40 (4.1 / 30) 46 (4.7 / 34) 54 (5.5 / 40)
* M12 1.75 64 (6.5 / 47) 78 (8.0 / 58) 89 (9.1 / 66) 99 (10.1 / 73)
* M14 2.0 97 (9.9 / 72) 119 (12.1 / 88) 135 (13.8 / 99.7) 144 (14.7 / 107)
* M16
2.0 137 (14.0 / 101) 178 (18.2 / 132) 203 (20.7 / 132) 210 (21.5 / 155)

The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as
casting, etc.

FLARE NUTS

Pipe diameter mm (in) Torque
N

m (kgf

m / lb ft) Pipe diameter mm (in) Torque N

m (kgf

m / lb ft)
4.76 (0.187) 16 (1.6 / 12) 10.00 (0.394) 54 (5.5 / 40)
6.35 (0.250) 26 (2.7 / 20) 12.00 (0.472) 88 (9.0 / 65)
8.00 (0.315) 44 (4.5 / 33) 15.00 (0.591) 106 (10.8 / 78)
Standard Hex.
Head Bolt

Page 618 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-16 CLUTCH
TORQUE SPECIFICATIONS

Nm (kgfm/lb ft)

Page 619 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-17
6VE1, 4J
N
m (kgf
m/lb ft)
RTW37CLF000401

Page 620 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-18 CLUTCH
C24SE
N
m (kgf
m/lb ft)
RTW37CLF000301

Page 621 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-19
SERVICING
Servicing refers to general maintenance procedures to be performed by qualified service personnel.

CLUTCH PEDAL PLAY
Inspection
Depress the clutch pedal lightly

Page 622 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-20 CLUTCH

AIR BLEEDING
Bleed air from clutch operating cylinder according to the
following procedure.
Carefully monitor fluid level at master cylinder during bleeding
operation.

Page 623 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-21
CLUTCH
REMOVAL AND INSTALLATION

RTW37CLF000201-X

Removal Steps
1. Transmission assembly

2. Pressure Plate assembly

3. Driven plate assembly
4. Release bea

Page 624 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-22 CLUTCH

Important Operations - Removal
1. Transmission Assembly
Refer to “MANUAL TRANSMISSION” of section 7B and 7B1
for “REMOVAL AND INSTALLATION” procedure.

2. Clutch P

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