Page 521 of 4264
CAB 10-13
Important Operations
1. Switch Bezel/Window Regulator Handle
Remove the 2 screws and disconnect the connectors.
To remove the regulator handle, remove the clip at the
root of the handle by using wire.
2. Power Window Switch
Remove the 3 screws.
3. Bezel
Remove the screw.
4. Door Mirror Cover
Pull out the upper clip, and then take out the cove
r
upward.
5. Door Trim Panel
Pull out the trim panel at the 8 clip positions (Powe
r
window type).
Page 522 of 4264
10-14 CAB
Remove the 2 screws and pull out the trim panel at the 8
clip positions (Window regulator handle type).
RTW3A0SH000701
6. Tweeter (Required option)
Disconnect the tweeter harness connector and remove
the 3 screws.
7. Door Mirror Assembly
Remove 3 fixing bolts and then remove the connector.
8. Outer Waste Seal
9. Bracket
10. Speaker Assembly
Remove the fixing screw and then remove the
connector.
11. Waterproof Sheet
Take care not to damage the sheet when peeling it off.
12. Inside Lever
Disconnect the door lock cables.
Page 523 of 4264
CAB 10-15
13. Window Glass
Remove 2 bolts through the access hole and pull out the
window glass upward.
14. Window Regulator/Power Window Regulator
Remove the 4 fixing bolts and the 2 fixing nuts.
Disconnect the power window motor connector.
15. Glass Run
Pull it out from the door frame of the channel.
16. Glass Run Rear Channel
Remove the bolt.
Bolt is removed after removing door lock cylinder switch
harness. (Expect EC)
17. Door Lock Assembly
Disconnect the lock cable from the anti rattler.
Remove the 3 fixing screws and the bolt.
Disconnect the linkage at the outside handle and the
lock cylinder.
Disconnect the harness connector.
18.Outside Handle Protector (EUROPE)
Remove the fixing bolt from the outside handle.
19. Outside Handle
20.Door Lock Cylinder Protector (EUROPE)
Remove the fixing bolt from the outside handle.
21. Door Lock Cylinder
Remove the 2 fixing bolts from the outside handle.
Page 524 of 4264
10-16 CAB
REASSEMBLY
This illustration is based on RHD model
RTW4A0LF000801
Reassembly Steps
1. Anti rattler
2. Door harness assembly
3. Door lock cylinder / Door lock cylinder
with door lock switch (EC)
4. Door lock cylinder protector (EUROPE)
5. Outside handle
6. Outside handle protector (EUROPE)
7. Door lock assembly / Door lock
assembly with super lock
8. Glass run rear channel / Glass ran rear channel with Door lock control or Anti
theft (EC)
9. Glass run
10. Window regulator / Power window
regulator
11. Window glass
12. Inside lever
13. Waterproof sheet
14. Speaker assembly
15. Bracket
16. Outer waste seal
17. Door mirror assembly
18. Tweeter (Required option)
19. Door trim panel
20. Door mirror cover
21. Bezel
22. Power window switch
23. Switch bezel / Window regulator handle
Page 525 of 4264
CAB 10-17
Important Operations
3. Door Lock Cylinder
Tighten the door lock cylinder fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)
4. Door Lock Cylinder Protector (EUROPE)
Tighten the door lock cylinder protector fixing bolt to the
specified torque.
Torque Nm (kgfm/lbin)
9 (0.9/78)
5. Outside Handle
Tighten the outside handle fixing bolts to the specified
torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)
6. Outside Handle Protector (EUROPE)
Tighten the outside handle protector fixing bolt to the
specified torque.
Torque N
m (kgf
m/lb
in)
9 (0.9/78)
11. Window Glass
Insert the window glass into position by tilting it as
necessary, then set it against the channel of the windo
w
regulator.
Attach the window glass to the window regulator with the
2 bolts.
Page 526 of 4264
10-18 CAB
23. Window Regulator Handle
Install the regulator handle as illustrated when closing
the window glass.
Page 527 of 4264
CAB 10-19
ADJUSTMENT (FRONT)
Door Hinge
Door alignment can be obtained by moving door hinges.
Prior to adjustment, remove the fender and set the door
temporarily.
Loosen hinge to door bolts when adjusting steps between the
door and body.
Loosen hinge to body bolts to adjust the clearance between the
door and body.
Door Striker
Loosen the striker screws and adjust the position of the striker
by holding a piece of wood against the striker and tapping it
with a hammer.
To obtain correct adjustment, move the position of the striker
vertically so that the lower face of the dovetail becomes parallel
to the striker.
Page 528 of 4264
10-20 CAB
REAR DOOR ASSEMBLY (CREW CAB)
REMOVAL AND INSTALLATION
Removal Steps
1. Door harness
2. Checker arm screw
3. Lower hinge bolt
4. Upper hinge bolt
5. Door assembly
Installation Steps
5. Door assembly
4. Upper hinge bolt
3. Lower hinge bolt
2. Check arm screw
1. Door harness
Important Operations - Removal
1. Door Harness
Remove the center pillar lower trim cover and disconnect the door harness connector.
2. Check Arm Screw