2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004 Workshop Manual

No. TFSTG-WE-0431

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ISUZU TF SERIES 2004 Workshop Manual

WORKSHOP MANUAL
TF SERIES
TRANSFER

SECTION 7D

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ISUZU TF SERIES 2004 Workshop Manual TRANSFER CASE 7D-1

SECTION 7D
TRANSFER CASE
TABLE OF CONTENTS
PAGE
Service Precaution ..........................................................................................................

TRANSFER CASE 7D-1

SECTION 7D
TRANSFER CASE
TABLE OF CONTENTS
PAGE
Service Precaution .......................................................................................................... 7D – 2
General Description ........................................................................................................ 7D – 3
Transfer Rear Oil Seal .................................................................................................... 7D – 4
Transfer Rear Oil Seal and Associated Parts ............................................................ 7D – 4
Removal ........................................................................................................................ 7D – 4
Installation .................................................................................................................... 7D – 4
Transfer Case Assembly ................................................................................................ 7D – 6
Transfer Case Assembly and Associated Parts ........................................................ 7D – 6
Removal ........................................................................................................................ 7D – 7
Installation .................................................................................................................... 7D – 7
Transfer Control Unit ...................................................................................................... 7D – 10
Removal ........................................................................................................................ 7D – 10
Installation .................................................................................................................... 7D – 10
Transfer Disassembly ..................................................................................................... 7D – 11
Removal ........................................................................................................................ 7D – 11
Inspection and Repair .................................................................................................. 7D – 20
Inspection and Repair (Transfer Case Assembly) ..................................................... 7D – 20
Reassembly .................................................................................................................. 7D – 24
Main Data and Specifications ........................................................................................ 7D – 33
Special Tools ................................................................................................................ 7D – 36

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ISUZU TF SERIES 2004 Workshop Manual 7D-2 TRANSFER CASE

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE

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ISUZU TF SERIES 2004 Workshop Manual TRANSFER CASE 7D-3

General Description

RUW34DLF000701
The transfer case is used to provide a means of
providing power flow to the front axle. The transfer case
also provides a means of disc

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ISUZU TF SERIES 2004 Workshop Manual 7D-4 TRANSFER CASE

Transfer Rear Oil Seal
Transfer Rear Oil Seal and Associated Parts
220R300018
Legend

(1) Rear Propeller Shaft

(2) Oil Seal

Removal
1.
Disconnect the re

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