2004 ISUZU TF SERIES Workshop Manual

set clock seats tire size steering wheel adjustment warning light heating

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ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-83
Torque: 5.5 N
m (48 Ib
in)
Remove the holding fixture from the transmission case.

RTW47ASH001001

23.Speed sensor and turbine sensor
Apply ATF

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ISUZU TF SERIES 2004 Workshop Manual 7A4-84 UNIT REPAIR (JR405E)

SERVICE STANDARD
Name BESCO ATF II or ATF III ATF
Quantity L 9.2 – 9.6
Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.0098)
Housing and inner rotor si

7A4-84 UNIT REPAIR (JR405E)

SERVICE STANDARD
Name BESCO ATF II or ATF III ATF
Quantity L 9.2 – 9.6
Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.0098)
Housing and inner rotor side clearance mm (in) 0.02 – 0.04 (0.0008 – 0.0016)
Oil pump
Outer rotor and crescent clearance mm (in) 0.02 – 0.15 (0.0008 – 0.0059)
Number of drive plate / driven plate 7/7
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 0.9 – 1.3 (0.035 – 0.051)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
Available low clutch retaining plate thickness mm (in)
4.8 (0.189)
Number of coil 9.9
Outside diameter mm (in) 9.7 (0.382)
Free length mm (in) 36.4 (1.433)
Low clutch
Return spring
Linear diameter mm (in) 1.2 (0.047)
Number of drive plate / driven plate 5/5
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 1.2 – 1.6 (0.047 – 0.063)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
Available high clutch retaining plate thickness mm (in)
5.4 (0.213)
Number of coil 10.2
Outside diameter mm (in) 8.0 (0.315)
Free length mm (in) 27.1 (1.067)
High clutch
Return spring
Linear diameter mm (in) 1.1 (0.043)
Number of drive plate / driven plate 2/2
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 0.6 – 0.9 (0.0236 – 0.035)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
Reverse clutch
Available reverse clutch retaining plate thickness mm (in)
5.4 (0.213)
Low one-way
clutch Seal ring clearance mm (in) 0.10 – 0.25 (0.0039 – 0.0098)
Number of drive plate / driven plate 6/6
Standard mm (in) 2.0 (0.079)Drive plate facing thickness
Limit mm (in) 1.8 (0.071)
Retaining plate and snap ring clearance mm (in) 0.7 – 1.1 (0.028 – 0.043)
5.2 (0.205)
5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
Low & reverse
brake
Available low & reverse brake retaining plate
thickness mm (in)
6.0 (0.236)

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ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-85

SERVICE STANDARD (Cont’d)
Number of coil 4.8
Outside diameter mm (in) 11.2 (0.441)
Free length mm (in) 22.3 (0.878)
Return spring
Linear diameter mm (in) 1

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ISUZU TF SERIES 2004 Workshop Manual 7A4-86 UNIT REPAIR (JR405E)
SPECIAL SERVICE TOOL
ILLUSTRATION PART NO. PART NAME

5-8841-0841-0

Holding Fixture

5-8840-0003-0

Holding Fixture Base

5-8840-2764-0

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ISUZU TF SERIES 2004 Workshop Manual UNIT REPAIR (JR405E) 7A4-87
ILLUSTRATION PART NO. PART NAME

5-8840-2763-0

Inhibitor Switch Set Plate

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ISUZU TF SERIES 2004 Workshop Manual 7A4-88 UNIT REPAIR (JR405E)
MEMO

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Page 4264 of 4264

ISUZU TF SERIES 2004 Workshop Manual

No. TFJR4-WE-0431

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fuel additives jacking sensor low oil pressure torque battery