2004 ISUZU TF SERIES Workshop Manual

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Page 193 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-29 12. Install the side bearings together with the selected shims by using installer 5-8840-2162-0, drive handle 5-8840-0007-0. 425L100010 13. Install side bearing outer race.

Page 194 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-30 REAR AXLE Gear Tooth Contact Pattern Check and Adjustment 1. Apply a thin coat of Prussian blue or equivalent to the faces of the 7–8 teeth of the ring gear. Check the impression of con

Page 195 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-31 425RS039

Page 196 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-32 REAR AXLE Differential Cage Assembly Disassembled View 425R300005 Legend 1. Bolt 2. Ring Gear 3. Lock Pin 4. Cross Pin 5. Pinion Gear 6. Side Gear 7. Thrust Washer (

Page 197 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-33 Disassembly 1. Remove bolt. 2. Remove ring gear. 3. Drive out lock pin using a long drift Punch. 425RS042 4. Check the amount of backlash between pinion gear on side g

Page 198 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-34 REAR AXLE 425R300010 Play in splines between the side gear and axle shafts. mm(in) Standard Limit 0.08 - 0.38 (0.003 - 0.015) 0.5 (0.02) 425L100014 Differential cage Check the ring

Page 199 of 4264

ISUZU TF SERIES 2004 Workshop Manual REAR AXLE 4B-35 Reassembly 1. Install side gear with thrust washer in differential cage. 2. Install the pinion gear by engaging it with the side gears while turning both pinion gears simulta

Page 200 of 4264

ISUZU TF SERIES 2004 Workshop Manual 4B-36 REAR AXLE LIMITED SLIP DIFFERENTIAL (LSD) Disassembled View 425R300007 Legend 1. Screw 2. Differential Cage B 3. Thrust Washer 4. Spring Plate 5. Spring Plate 6. Friction plate
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