2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-109
 
Torque Specifications (Contd) 
  
 RTW47BLF000801

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ISUZU TF SERIES 2004  Workshop Manual 7B1-110     MANUAL TRANSMISSION
 
Torque Specifications (Contd) 
  
  RTW47BLF000601

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ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-111
 
TROUBLESHOOTING 
1.  ABNORMAL NOISE 
 
1)  NOISY IN NEUTRAL 
 
Checkpoint  Trouble Cause  Countermeasure 
 
Replenish or replace the gear
oilInsufficient or improper

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ISUZU TF SERIES 2004  Workshop Manual 7B1-112     MANUAL TRANSMISSION
 
2)  NOISY OPERATION 
 
Checkpoint  Trouble Cause  Countermeasure 
 
Replenish or replace the gear
oilInsufficient or improper engine
oil NG
Replace the gear(s)
Replac

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ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-113
 
2.  HARD SHIFTING 
 
Checkpoint  Trouble Cause  Countermeasure 
 
Change lever play
Clutch pedal free play
Repair or replace the
applicable parts and regrease
Readjus

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ISUZU TF SERIES 2004  Workshop Manual 7B1-114     MANUAL TRANSMISSION
 
Checkpoint  Trouble Cause  Countermeasure 
 
Synchronizer assembly
Shift arm and synchronizer
sleeve
Replace the worn parts
Replace the worn parts
Worn synchronizer p

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ISUZU TF SERIES 2004  Workshop Manual MANUAL TRANSMISSION     7B1-115
 
3.  WALKING OR JUMPING OUT OF GEAR 
 
Checkpoint  Trouble Cause  Countermeasure 
 
Shift rod and quadrant box
sliding faces
Detent ball
Replace the shift rod and/or
t

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ISUZU TF SERIES 2004  Workshop Manual 7B1-116     MANUAL TRANSMISSION
 
Checkpoint  Trouble Cause  Countermeasure 
 
Synchronizer assembly
Bearings (Mainshaft,
countershaft, and individual
gears)
Replace the spring
Replace the bearing(s)