2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-21 
 
 Toothed Belt and Timing Check 
  
Removal 
  1.  Remove the belts on the bracket for alternator. 
 2.  Remove the fan. 
  3.  Remove the V-belt for power steering.

Page 2442 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-22 ENGINE MECHANICAL (C24SE) 
 
   
Installation 
  1.  Install the toothed belt to the cover. 
  2.  Install the crankshaft pulley while counterholding on the 
fastening bolt of toothed belt drive

Page 2443 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-23 
  Toothed Belt Tension, Adjust 
(Engines with toothed belt tension 
roller) 
 Removal 
Refer to 6A-21. Toothed Belt and Timing check and removal 
steps. 
 
  
Adjust

Page 2444 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-24 ENGINE MECHANICAL (C24SE) 
  Toothed Belt, Replace 
(Engine with toothed belt tension 
roller) 
  
Removal 
  1.  Remove the belts on the bracket for alternator. 
 2.  Remove the fan. 
  3.  Rem

Page 2445 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-25 
 
   
 
 
 
 
 
 
Adjust 
Loosen the fastening bolt of the toothed belt tension roller and 
turn the adjustment eccentric in the direction of arrow 
(clockwise) until

Page 2446 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-26 ENGINE MECHANICAL (C24SE) 
OPERATIONS ON INSTALLED ENGINE 
SEALING OPERATIONS 
  
 Gasket, Exhaust Manifold, Cylinder Head 
Removal 
  1.  Remove front exhaust pipe from exhaust manifold. 
  2.

Page 2447 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL (C24SE) 6A-27 
  
 
 
Seal Ring, Camshaft Housing, Timing Side 
Removal 
  1.  Remove front toothed belt cover toothed belt from 
camshaft timing gear according to the corresponding

Page 2448 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A-28 ENGINE MECHANICAL (C24SE) 
 
   
   2.  Install cable to temperature sensor. 
  3.  Install upper bolts of rear toothed belt rear cover. 
  4.  Install camshaft timing gear then check timing acc