2004 ISUZU TF SERIES Workshop Manual

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Page 497 of 4264

ISUZU TF SERIES 2004 Workshop Manual PARKING BRAKE SYSTEM 5D-7

6. Drive adjust nut (1) on the front end of front
parking brake cable (6) so that parking brake
cable T-end fits into the rear end (equalizer) o
f
front cable (6).
7. Fi

Page 498 of 4264

ISUZU TF SERIES 2004 Workshop Manual 5D-8 PARKING BRAKE SYSTEM

Parking Brake Lever
Parking Brake Lever Assembly and Associated Parts (Bucket Seat)

RTW35DSF000101

Legend

(1)
Rear Floor Console

(2)
Parking Brake Cable

Page 499 of 4264

ISUZU TF SERIES 2004 Workshop Manual PARKING BRAKE SYSTEM 5D-9

Parking Brake Rear Cable
Parking Brake Rear Cable and Associated Parts
RTW35DLF000101

Legend

(1)
Tension Pin

(2)
Shoe Clamp Spring

(3)
Return Spring

(

Page 500 of 4264

ISUZU TF SERIES 2004 Workshop Manual 5D-10 PARKING BRAKE SYSTEM

Removal
1. Remove wheel and tire.
2. Remove brake drum.
3. Remove tension pin (1) and shoe clamp spring (2).
4. Remove return spring (3).
5. Remove shoe assembll

5D-10 PARKING BRAKE SYSTEM

Removal
1. Remove wheel and tire.
2. Remove brake drum.
3. Remove tension pin (1) and shoe clamp spring (2).
4. Remove return spring (3).
5. Remove shoe assemblly with parking brake leve
r
(4).
6. Remove shoe assembly with adjuster lever (5) and
spring (6).
7. Remove parking brake inner cable from parking
brake lever (4).
8. Use offset box wrench (12mm hex.) to compress
locking lugs on the cable, then remove parking
brake outer cable from back plate.
NOTE: Do not twist or bend the cable too much.
A damaged cable will cause poor operation or a cable
break down.

311RS012

Legend
(1) Offset Box Wrench (12mm hex)
9. Remove nut (8) to fix the cable (7) on the leaf
spring.
10. Take out parking brake rear cable (7) from the
back plate.
11. Remove bolt (9) and nut (10).
12. Disconnect T-end (11) from the equalizer of front
cable.

Installation
NOTE: Be sure to use the new shoe clamp spring (2)
and the new adjuster lever clip (14).
1. Apply grease (multipurpose type grease) to the
connecting portion of the rear cable (11) and
equalizer (13). (aroow mark).
2. Install parking brake outer cable in back plate and
inner cable in parking brake lever (4).
3. Install return spring (3).
4. Install shoe clamp spring (2) and tension pin (1)
5. Install shoe assembly with adjuster lever, shoe
assembly with parking brake lever (4) and spring
(6). ---- snap action
6. Install nut (8) and tighten it to the specified torque.
Torque: 7N
m (0.7 kg
m/61 lb in)
7. Connect T-end (11) with equalizer (13) through
outer cable retainer (12).
8. Install nut (10) and tighten it to the specifed
torque.
Torque: 15 N

m (1.5 kg

m/11 lb ft)
9. Install bolt (9) and tighten it to the specified
torque.
Torque: 7 N
m (0.7 kg
m/61 lb in)
10. Install brake drum.
11. Install wheel and tire.
12. Pull parking brake lever with a force equivalent to
poerating force: 490 N (50 kg/110 lb), 10 times fo
r
conditioning.
13. Adjust parking brake lever adjusting nut so that
parking brake lever goes through 8
14 (bench
seat) or 6
8 (bucket seat) notches, when pulled
with a operation force of 294N (30 kg/66 lb).
14. Check brake for no drag.

Page 501 of 4264

ISUZU TF SERIES 2004 Workshop Manual PARKING BRAKE SYSTEM 5D-11

Inspection and Repair
Brake Lining Inspection
Check the shoe assemblies for wear by removing the
brake drum.
Replace the shoe assemblies if the lining thickness is
les

Page 502 of 4264

ISUZU TF SERIES 2004 Workshop Manual 5D-12 PARKING BRAKE SYSTEM

Main Data and Specifications
General Specifications

Model
Type
Leading-Trailing
Drum inside diameter
254 mm (10 in) or 295 mm (11.6 in)
Parking brake lever str

Page 503 of 4264

ISUZU TF SERIES 2004 Workshop Manual PARKING BRAKE SYSTEM 5D-13

Torque Specifications
N
m (kg
m/lb ft)

This illustration is based on RHD model.
RTW35DSF000201

N
m (kg
m/lb ft)

E05R300006

Page 504 of 4264

ISUZU TF SERIES 2004 Workshop Manual 5D-14 PARKING BRAKE SYSTEM
MEMO

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