2004 ISUZU TF SERIES Workshop Manual

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Page 3241 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-77 Disassembly 1. Clean the exterior of the unit with solvent. 2. Remove the drain plug from the transmission case and drain the lubricant. 3. Remove the clutch

Page 3242 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-78 MANUAL TRANSMISSION Rear Oil Seal Replacement 220R300025 Legend (1) Installer 5-8840-2797-0 (2) Grip 5-8840-0007-0 1. Remove the oil seal from the rear case and discard the used

Page 3243 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-79 5. Install top gear bearing snap ring (9) and counter front bearing snap ring (7).  Use a pair of snap ring pliers to install the snap rings to the mainshaft a

Page 3244 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-80 MANUAL TRANSMISSION 12. Install the washer and snap pin. (6VE1) RTW47BMH000201 13. Pack the inside recess (A) and coat the back (B) of the release bearing with molybdenum disul

Page 3245 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-81 Intermediate Plate with Gear Assembly, Detent, Shift Arm, Shift Rod, and Interlock Pin Disassembled View RTW47BLF000501 Legend (1) Detent Spring Plate a

Page 3246 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-82 MANUAL TRANSMISSION Disassembly 1. Remove detent spring plate and gasket (1), detent spring (2) and detent ball (3). Use a magnetic hand to remove the detent balls from the intermed

Page 3247 of 4264

ISUZU TF SERIES 2004 Workshop Manual MANUAL TRANSMISSION 7B1-83 Inspection and Repair Make the necessary adjustments, and part replacements if excessive wear or damage is discovered during inspection. Shift Arm Thickness  U

Page 3248 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7B1-84 MANUAL TRANSMISSION Reassembly 1. Install rev-5th shift arm and reverse inhibitor (6) and rev-5th shift rod (5).  Apply oil to the reverse inhibitor inner surface.  Install the
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