Page 3633 of 4264
TRANSFER CONTROL SYSTEM 7D1-7
7B4-PDF3
7B4-PDF4
Neutral indicator (in operation switch panel)
This LED indicates following items.
LED check
Driving status (Neutral)
Operating status (2Hz: Actuator in operation, mechanism
standby)
Restrictions on operation (4Hz)
7B4-PDF5
Check 4WD warning light (in meter panel)
This light indicates following items.
Valve check
Faulty actuator limit SW, and fault of circuit related with the
limit switch
825R300018
4WD switch
Switch to transmit a switching command to the 2H, 4H,
Neutral, or 4L position.
It comprises 3 PUSH momentary switches. By keeping to push
the 2H and 4L switches for 10 seconds,
operation is instructed to the neutral position.
To shift from the neutral to other position, other required
switches should be pushed for 10 seconds.
Page 3634 of 4264
7D1-8 TRANSFER CONTROL SYSTEM
Transfer controller
Located below the right seat.
RTW37DLF000401
Legend
1. Transfer controller
2. Protector
3. Bolt
Page 3635 of 4264

TRANSFER CONTROL SYSTEM 7D1-9
Transfer Acutuator
Method of confirming the actuator position detection
(limit) switch
The actuator indicates the continuity condition of combinations
as shown in the list below between the 4 detection (limit)
switch pins and GND pin along the direction of the notch of the
output shaft spline. Check that these combinations are as
specified.
The middle condition between these positions (4 patterns in
case of 2H-4H) is either of the combinations shown below
depending upon manufacturing variations of the switch plate.
2H 2H-4H 4H 4H-N N N-L 4L
Direction of output
shaft notch (outline) -54
to
-29 -29
to 74
74
to
11 0 11 0
to 179
179
to
215 215
to
285 285
to
300
LS1 Close Close Open Open Open Open Open Open Open Close Close
LS2 Open Close Open CloseCloseOpen OpenCloseClose Close Close
LS3 Close Close Close CloseCloseCloseOpen Open Open Open Open
LS4 Open Open Open OpenCloseCloseCloseCloseOpen Open Close
Continuity between each pin and GND pin. (Continuity also exists between CLOSE pins.)
Transfer Actuator Connector
7B4-PDF6
Page 3636 of 4264
7D1-10 TRANSFER CONTROL SYSTEM
Method of checking the position detection switch harness
Disconnect the vehicle harness connector on the transfer
controller side and the vehicle harness connector on the
transfer actuator side as shown in the wiring diagram, and
check the continuity between the following connector pins and
that there is no continuity between those pins and GND or
power source.
Check that there is continuity between the GND pin and vehicle
GND on the transfer actuator and there is no continuity
between the GND pin and other power source.
RTW47DSF000301
Vehicle harness connector pin No. (connector of mating parts of the harness is shown in this figure)
Name of pin T/F controller side T/F actuator side Remarks
LS1 R-14, 17 5
LS2 R-14, 6 4
LS3 R-14, 15 7
LS4 R-14, 14 6
GND R-15, 1, 9 8
Page 3637 of 4264

TRANSFER CONTROL SYSTEM 7D1-11
Function of Switch and indicator Lamp
Transfer-related indicator lamp and switch function
Item 4WD
lamp 4L lampNeutral
lamp Check
4WD
warning
light 4WD
switch Actuator
detection
(limit)
switches
LS1, LS2,
LS3. and
LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral
switch SOF
actuator
switch
Or
Axle
dummyRemarks
2H Off Off Off Off No
operation 1,0,1,0 Open Open Open -----
4H start
of
operation Off Off Off Off 4H position
for 0.1
second 1,0,1,0 Open Open Open Switch
operation
sensor
Start of
operation Blinking
(2HZ) Off Off Off No
operation 1,1,1,0
0,0,1,0
0,1,1,0
0,1,1,1 Open Open Open 2H to 4H
while
driving
During
operation
(Synchro) Blinking
(2HZ) Off Off Off No
operation 1,1,1,0
0,0,1,0
0,1,1,0
0,1,1,1 Open Open Open 2H to 4H
using
synchro
and
retrial
During
operation
(Axle
drive) Blinking
(2HZ) Off Off Off No
operation 0,0,1,1 Closed Open Open Axle drive
Axle
waiting Blinking
(2HZ) Off Off Off No
operation 0,0,1,1 Closed Open Open Axle drive
4H On Off Off Off No
operation 0,0,1,1 Closed Open Closed -----
4L start
of
operation On Off Off Off 4L position
for 0.1
second 0,0,1,1 Closed Open Closed Switch
operation
sensor
Start of
operation On Blinking
(2HZ) Off Off No
operation 0,0,0,1
0,1,0,1 Closed Open Closed 4H to 4L
while
driving
During
operation
(N) Off Blinking
(2HZ) Off Off No
operation 0,0,0,1
0,1,0,1 Closed Closed Closed 4H to 4L
through
neutral
During
operation
(N) Off Blinking
(2HZ) Off Off No
operation 0,1,0,0 Closed Closed Closed 4H to 4L
through
neutral
During
operation
(N) Off Blinking
(2HZ) Off Off No
operation 1,1,0,0 Closed Closed Closed 4H to 4L
through
neutral
4L
waiting On Blinking
(2HZ) Off Off No
operation 1,1,0,1 Closed Closed Closed 4H to 4L
while
waiting
4L On On Off Off No
operation 1,1,0,1 Closed Open Closed -----
4H start
of
operation On Off Off Off 4H position
for 0.1
second 1,1,0,1 Closed Open Closed Switch
operation
sensor
Page 3638 of 4264

7D1-12 TRANSFER CONTROL SYSTEM
Item 4WD
lamp 4L lampNeutral
lamp Check
4WD
warning
light 4WD
switch Actuator
detection
(limit)
switches
LS1, LS2,
LS3. and
LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral
switch SOF
actuator
switch
Or
Axle
dummyRemarks
During
operation On Blinking
(2HZ) Off Off No
operation 1,1,0,1 Closed Open Closed 4L to 4H
while
driving
During
operation
(N) Off Blinking
(2HZ) Off Off No
operation 1,1,0,0 Closed Closed Closed 4L to 4H
through
neutral
During
operation Off Blinking
(2HZ) Off Off No
operation 0,1,0,1
0,0,0,1 Closed Closed Closed 4L to 4H
while
driving
4H
waiting Off Blinking
(2HZ) Off Off No
operation 0,0,1,1 Closed Closed Closed
4L to 4H
while
waiting
4H On Off Off Off No
operation 0,0,1,1 Closed Open Closed -----
2H start
of
operation On Off Off Off 2H position
for 0.1
second 0,0,1,1 Closed Open Closed Switch
operation
sensor
Start of
operation Blinking
(2HZ) Off Off Off No
operation 0,1,1,1
0,1,1,0
0,0,1,0
1,1,1,0 Closed Open Closed 2H to 4H
while
driving
During
operation
(Axle) Blinking
(2HZ) Off Off Off No
operation 0,1,1,1
0,1,1,0
0,0,1,0
1,1,1,0 Open Open Closed Axle drive
Axle
waiting
Blinking
(2HZ) Off Off Off No
operation 1,0,1,0 Open Open Closed Axle
waiting
2H Off Off Off Off No
operation 1,0,1,0 Open Open Open -----
Page 3639 of 4264

TRANSFER CONTROL SYSTEM 7D1-13
2H to 4H retrial
Item 4WD
lamp 4L lampNeutral
lamp Check
4WD
warning
light 4WD
switch Actuator
detection
(limit)
switches
LS1, LS2,
LS3. and
LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral
switch SOF
actuator
switch
Or
Axle
dummyRemarks
2H Off Off Off Off No
operation1,0,1,0 Open Open Open -----
4H start
of
operation Off Off Off Off 4H
position
for 0.1
second 1,0,1,0 Open Open Open -----
Start of
operation Blinking
(2HZ) Off Off Off No
operation1,1,1,0
0,0,1,0
0,1,1,0
0,1,1,1 Open Open Open 2H to 4H
while
driving
During
operation
(Synchro)
(Go to 4H
if synchro
complete) Blinking
(2HZ) Off Off Off No
operation1,1,1,0
0,0,1,0
0,1,1,0
0,1,1,1 Open Open Open 2H to 4H
using
synchro
and retrial
X 2
Abandon
ed
operation
(2H) Blinking
(4HZ) Off Off Off No
operation1,0,1,0 Open Open Open Return to
2H
2H
indication
after
10second
s
Off Off Off Off No
operation1,0,1,0 Open Open Open -----
Completion of transfer case H-L area and axle shift timing may cause some variation in 2Hz blinking pattern.
Page 3640 of 4264

7D1-14 TRANSFER CONTROL SYSTEM
Operational limits (4H
4L) (Vehicle speed, engine speed, and transmission position not specified)
Item 4WD
lamp 4L lampNeutral
lamp Check
4WD
warning
light 4WD
switch Actuator
detection
(limit)
switches
LS1, LS2,
LS3. and
LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral
switch SOF
actuator
switch
Or
Axle
dummyRemarks
4H On Off Off Off Open 0,0,1,1 Closed Open Closed -----
4H start
of
operation On Off Off Off 4L
position
for 0.1
second 0,0,1,1 Closed Open Closed -----
10
second
display
during
limitation On Blinking
(4HZ) Off Off Open 0,0,1,1 Closed Open Closed No
operation
during
limitation
Go to 4H
after 10
seconds
On Off Off Off Open 0,0,1,1 Closed Open Closed -----
Operational limits (4L
4H) (Vehicle speed, engine speed, and transmission position not specified)
Item 4WD
lamp 4L lampNeutral
lamp Check
4WD
warning
light 4WD
switch Actuator
detection
(limit)
switches
LS1, LS2,
LS3. and
LS4
1 = on
2 = off Transfer
4WD
switch Transfer
neutral
switch SOF
actuator
switch
Or
Axle
dummyRemarks
4L On On Off Off No
operation1,1,0,1 Closed Open Closed -----
4L start of
operation On On Off Off 4H
position
for 0.1
second 1,1,0,1 Closed Open Closed -----
10
second
display
during
limitation On Blinking
(4HZ) Off Off Open 1,1,0,1 Closed Open Closed No
operation
during
limitation
Go to 4L
after 10
seconds
On On Off Off No
operation1,1,0,1 Closed Open Closed -----
Under some conditions, a secondary operational indication may be received when the 4Hz operational indication
is present.