2004 ISUZU TF SERIES Workshop Manual

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Page 2385 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE LUBRICATION (6VE1 3.5L) 6G-1
ENGINE
ENGINE LUBRICATION (6VE1 3.5L)
CONTENTS

Service Precaution................................................. 6G-1
General Description.................

ENGINE LUBRICATION (6VE1 3.5L) 6G-1
ENGINE
ENGINE LUBRICATION (6VE1 3.5L)
CONTENTS

Service Precaution................................................. 6G-1
General Description............................................... 6G-2
Oil Pump.................................................................. 6G-3
Oil Pump and Associated Parts........................ 6G-3
Disassembly........................................................ 6G-4
Inspection and Repair........................................ 6G-4
Reassembly......................................................... 6G-5
Oil Pan and Crankcase.......................................... 6G-7
Removal............................................................... 6G-7

Installation............................................................. 6G-7
Oil Pump.................................................................. 6G-9
Removal................................................................ 6G-9
Installation............................................................. 6G-9
Oil Pump Oil Seal.................................................... 6G-11
Removal................................................................ 6G-11
Installation............................................................. 6G-11
Main Data and Specification.................................. 6G-12

Service Precaution
WARNING: THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS). REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING. WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFE
R
TO THE SRS SERVICE INFORMATION. FAILURE TO
FOLLOW WARNINGS COULD RESULT IN
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM
REPAIRS.

CAUTION: Always use the correct fastener in the
proper location. When you replace a fastener, use
ONLY the exact part number for that application.
ISUZU will call out those fasteners that require a
replacement after removal. ISUZU will also call out
the fasteners that require thread lockers or thread
sealant. UNLESS OTHERWISE SPECIFIED, do not
use supplemental coatings (Paints, greases, o
r
other corrosion inhibitors) on threaded fasteners o
r
fastener joint interfaces. Generally, such coatings
adversely affect the fastener torque and the joint
clamping force, and may damage the fastener.
When you install fasteners, use the correct
tightening sequence and specifications. Following
these instructions can help you avoid damage to
parts and systems.

Page 2386 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6G-2 ENGINE LUBRICATION (6VE1 3.5L)
General Description

C06RW003
Legend (10) Connecting Rod Bearing
(1) Oil Strainer (11) Connecting Rod
(2) Oil Pump (12) Piston
(3) Relief Valve (1

Page 2387 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE LUBRICATION (6VE1 3.5L) 6G-3
Oil Pump
Oil Pump and Associated Parts

051RW005
Legend (8) Relief Valve
(1) Crankshaft Timing Pulley (9) Oil Pump Cover
(2) Crankcase with Oil Pan

Page 2388 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6G-4 ENGINE LUBRICATION (6VE1 3.5L)
Disassembly
1. Remove crankshaft timing pulley.
2. Remove crankcase with oil pan.
3. Remove oil pipe.
4. Remove oil strainer.
5. Remove oil pump assembl

Page 2389 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE LUBRICATION (6VE1 3.5L) 6G-5
Measure the side clearance with a precision straight
edge and a feeler gauge.
Clearance
Standard : 0.03 mm–0.09 mm
(0.0011 in–0.0035 in)
Limit : 0.15mm

Page 2390 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6G-6 ENGINE LUBRICATION (6VE1 3.5L)

051RW002

051RW001
Legend
(1) Around Bolt Holes
(2) Around Dowel Pin

8. Install the new oil seal (12). Apply engine oil to the
oil seal l

Page 2391 of 4264

ISUZU TF SERIES 2004 Workshop Manual ENGINE LUBRICATION (6VE1 3.5L) 6G-7
Oil Pan and Crankcase
Removal
1. Disconnect battery ground cable.
2. Drain engine oil.
3. Lift vehicle by supporting the frame.
4. Remove front wheels.

Page 2392 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6G-8 ENGINE LUBRICATION (6VE1 3.5L)
3. Install crankcase, tighten crankcase fixing bolts
to the specified torque.
Torque : 10 N
m (1.0 kg
m/89 lb in)

013RW004
2. Install oil

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