2004 ISUZU TF SERIES Workshop Manual

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Page 633 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-31 Driven Plate Splined Hub Spline Wear 1. Clean the driven plate splined hub. 2. Install the driven plate to the transmission top gear shaf t spline. 3. Set a surface gauge to

Page 634 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-32 CLUTCH CLUTCH CONTROL REMOVAL AND INSTALLATION Removal Steps 1. Pin 2. Jaw joint pin 3. Pedal assembly 4. Oil line 5. Master cylinder assembly 6. Oil line 7. Sla

Page 635 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-33 MASTER CYLINDER DISASSEMBLY Disassembly Steps 1. Bolt : reservoir tank 2. Reservoir tank Comp 3. Yoke 4. Lock nut 5. Body sub assembly

Page 636 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-34 CLUTCH REASSEMBLY Reassembly Steps 1. Body sub assembly 2. Lock nut 3. Yoke 4. Reservoir tank Comp 5. Bolt : Reservoir Tank

Page 637 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-35 SLAVE CYLINDER (4J, C24SE) DISASSEMBLY Disassembly Steps  1. Boot 2. Push rod 3. Piston and piston cup 4. Spring 5. Cylinder body Important Operatio

Page 638 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-36 CLUTCH INSPECTION AND REPAIR Make the necessary adjustments, repairs, and part replacements if excessive wear or damage is discovered during inspection. Cylinder Body 1. Clea

Page 639 of 4264

ISUZU TF SERIES 2004 Workshop Manual CLUTCH 7C-37 REASSEMBLY Reassembly Steps  1. Cylinder body 2. Spring  3. Piston and piston cup 4. Push rod 5. Boot Important Operations 1. Cylinder Body

Page 640 of 4264

ISUZU TF SERIES 2004 Workshop Manual 7C-38 CLUTCH SLAVE CYLINDER (6VE1) DISASSEMBLY 206RW004-X Disassembly Steps 1. Boot 2. Push rod 3. Piston and piston cup 4. Spring 5. Cylinder body
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