2004 ISUZU TF SERIES Workshop Manual

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ISUZU TF SERIES 2004  Workshop Manual FRONT WHEEL DRIVE  4C1-13 
FRONT PROPELLER SHAFT 
 
 RTW34ASF000101

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ISUZU TF SERIES 2004  Workshop Manual 4C1-14  FRONT WHEEL DRIVE 
FRONT DRIVE AXLE ASSEMBLY 
Front Drive Axle Assembly and Associated Parts 
  
 
 RTW440LF000501 
 
Legend 
1. Propeller Shaft 
2. Front Axle Case Assembly and Front Drive 
S

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ISUZU TF SERIES 2004  Workshop Manual FRONT WHEEL DRIVE  4C1-15 
  
Removal 
1.  Jack up the vehicle and support it using jack stand. 
2.  Remove the tire and wheel. 
3.  Remove the stone guard. 
4.  Remove the brake caliper fixing bolt a

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ISUZU TF SERIES 2004  Workshop Manual 4C1-16  FRONT WHEEL DRIVE 
  17. Support the differential case by the jack. 
18. Remove the front axle mounting bolts and nuts, lower the 
jack slowly. Remove the left side drive shaft end from the 
k

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ISUZU TF SERIES 2004  Workshop Manual FRONT WHEEL DRIVE  4C1-17 
  NOTE : 
Adjust the buffer clearance before tighten the bolts and nuts of 
the lower control arm.   
  
6.  Install the breather hose of the front axle. 
7.  Install the ac

Page 238 of 4264

ISUZU TF SERIES 2004  Workshop Manual 4C1-18  FRONT WHEEL DRIVE 
FRONT AXLE DRIVE SHAFT 
Front Axle Drive Shaft and Associated Parts 
 RTW34CLF000401 
Legend 
1. Axle Case and Differential 
2. Snap Ring 
3. Bearing 
4. Snap Ring 
5. Oil S

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ISUZU TF SERIES 2004  Workshop Manual FRONT WHEEL DRIVE  4C1-19 
 
 Disassembly 
NOTE :  
For the left side, follow the same steps as right side. 
 
 
 1.  Use a hammer and chisel to remove the 3 pawls (above 
the large and small boot ban

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ISUZU TF SERIES 2004  Workshop Manual 4C1-20  FRONT WHEEL DRIVE 
  6.  Using snap ring pliers, remove the snap ring (1) fastening 
the ball retainer to the center shaft. 
7.  Remove ball retainer, ball guide and bellows. 
 
 
  
  8.  Use