2004 ISUZU TF SERIES Workshop Manual

Page 3529 of 4264

ISUZU TF SERIES 2004  Workshop Manual FRONT SUSPENSION  3C-37
 
Knuckle 
Knuckle and Associated Parts 
  
 
 RTW340LF001301 
Legend 
  (1) Torsion Bar 
  (2  )Lower Ball Joint, Nut and Cotter Pin 
 (3) Back Plate 
 (4) Knuckle Assembly

Page 3530 of 4264

ISUZU TF SERIES 2004  Workshop Manual 3C-38  FRONT SUSPENSION
 
4. Remove the hub assembly. Refer to Front Hub
and Disk in this section. 
5. Remove tie-rod end from the knuckle. Refer to
Power Steering Unit in Steering section. 
6.  Remov

Page 3531 of 4264

ISUZU TF SERIES 2004  Workshop Manual FRONT SUSPENSION  3C-39
 
Inspection and Repair 
Make necessary correction or parts replacement if
wear, damage, corrosion or any other abnormal
condition are found through inspection. 
Check the foll

Page 3532 of 4264

ISUZU TF SERIES 2004  Workshop Manual 3C-40  FRONT SUSPENSION
 
Upper Control Arm 
Upper Control Arm and Associated Parts 
  
 
 RTW440LF001301 
Legend 
  (1)Bolt and Plate 
 (2)Camber Shims 
 (3)Caster Shims 
 (4)Nut Assembly 
  (5)Upper

Page 3533 of 4264

ISUZU TF SERIES 2004  Workshop Manual FRONT SUSPENSION  3C-41
 
4.  Support lower control arm with a harness.  
5.  Remove speed sensor harness. 
6.  Remove nut and cotter pin then remove knuckle
using remover 5-8840-2121-0. 
CAUTION: Be

Page 3534 of 4264

ISUZU TF SERIES 2004  Workshop Manual 3C-42  FRONT SUSPENSION
 
Installation 
1.  Install fulcrum pin. 
2. Install bushing by using installer 5-8840-0256-0 
and 5-8840-2307-0. 
 
  
RTW340SH000701
 
 
  
RTW340SH000801
3.  Install upper b

Page 3535 of 4264

ISUZU TF SERIES 2004  Workshop Manual FRONT SUSPENSION  3C-43
 
frame and fulcrum pin.  
9.  Install the camber shims (1) between the chassis 
frame and fulcrum pin. 
 
  
 
 
 
450R100004
10. Install  nut  assembly. 
11. Install bolt and

Page 3536 of 4264

ISUZU TF SERIES 2004  Workshop Manual 3C-44  FRONT SUSPENSION
 
Lower Control Arm 
Lower Control Arm and Associated Parts 
 RTW33CLF000201 
Legend 
 (1) Cam Bolt 
 (2)Bush, Front 
  (3) Cam Plate and Nut 
 (4) Nut, Rear 
  (5) Bush, Rear