2004 ISUZU TF SERIES Workshop Manual

Page 1257 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 117 
  
 
 RTW46ASH001201  
33.  Injection Nozzle Holder 
1.  Install the injection nozzle gasket and the O-ring to the 
injection nozzle holder. 
Be sure that the O-ring fi

Page 1258 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A – 118  ENGINE MECHANICAL 
 
 INSTALLATION 
EXTERNAL PARTS 
  
 
 
 
 
RTW36AMF000701 
 Installation Steps     
   1. 
Exhaust Manifold      18.  Engine Mounting Bracket and  
   2. 
Oil Cooler wi

Page 1259 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 119 
 
 
 
 
 
 
 
 
 
 
 
 
Installation 
1. Exhaust Manifold 
1)  Install the exhaust manifold to the cylinder head with 
the manifold gasket. 
2)  Tighten the exhaust man

Page 1260 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A – 120  ENGINE MECHANICAL 
 
 
 
 
 
 
 
 
 
4.  Water Inlet Pipe 
1)  Tighten the water inlet pipe bolts to the specified 
torque. 
Suction Pipe Bolt Torque  N·m(kg·m/Ib ft)
19 (1.9/14)

Page 1261 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 121 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 8. Turbocharger 
1)  Install the turbocharger and the gasket. 
2)  Temporarily tighten the turbocharger nuts at this time. 
They will b

Page 1262 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A – 122  ENGINE MECHANICAL 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 RTW46ASH001601  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
9)  Install the water feed adapter (1) with the gaskets

Page 1263 of 4264

ISUZU TF SERIES 2004  Workshop Manual ENGINE MECHANICAL   6A – 123 
  
 
 
 
 15.  Starter Motor 
Tighten the starter motor bolts to the specified torque. 
Starter Motor Bolt Torque  N·m(kg·m/Ib ft)
85 (8.7/63) 
 
16.  Injection Pump

Page 1264 of 4264

ISUZU TF SERIES 2004  Workshop Manual 6A – 124  ENGINE MECHANICAL 
20.  Power Steering Oil Pump Bracket 
Oil Pump Braket Nut and Bolt Torque  N·m(kg·m/Ib ft)
1M101.25 
37 (3.8/28) 
2 
3M81.25 
18 (1.8/13) (Bolt ID:8)