2004 ISUZU TF SERIES Workshop Manual

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Page 1801 of 4264

ISUZU TF SERIES 2004 Workshop Manual EXHAUST SYSTEM 6F – 7 GENERAL DESCRIPTION This system controls the formation of NOx emission by recirculating the exhaust gas into the combustion chamber through the intake manifold. 4JA1T

Page 1802 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6F – 8 EXHAUST SYSTEM 4JA1TC/4JH1TC The EGR system engine is controlled by ECM. Refer to “Engine driveability and emissions” section for detail. RTW46ELF001101

Page 1803 of 4264

ISUZU TF SERIES 2004 Workshop Manual EXHAUST SYSTEM 6F – 9 EGR SYSTEM DIAGRAM 4JA1T (L) RTW46AMF000301 EGR System Operation Inspect EGR valve motion visually while changing engine RPM under no load condition after warm

Page 1804 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6F – 10 EXHAUST SYSTEM 4JA1TC/4JH1TC The EGR system engine is controlled by ECM. Refer to “Engine driveability and emissions” section for detail. RTW46EMF000701

Page 1805 of 4264

ISUZU TF SERIES 2004 Workshop Manual EXHAUST SYSTEM 6F – 11 INSPECTION 4JA1T(L) Vacuum switch valve (VSV) Use a circuit tester to measure the V.S.V. resistance. V.S.V Resistance  at 20°C 37 ~ 44 If the resistance i

Page 1806 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6F – 12 EXHAUST SYSTEM EGR COOLER (4JA1TC/4JH1TC EURO-III MODEL) REMOVAL AND INSTALLATION RTW46EMF000201 Removal Steps 1. Bolt 2. Gasket 3. Bolt 4. Gasket 5. Bolt 6. B

Page 1807 of 4264

ISUZU TF SERIES 2004 Workshop Manual EXHAUST SYSTEM 6F – 13 RTW46EMF000901 Installation steps 1. EGR Cooler Adapter 2. Gasket 3. EGR Cooler Assembly 4. Gasket 5. Bolt 6. EGR Pipe Assembly 7. Bolt

Page 1808 of 4264

ISUZU TF SERIES 2004 Workshop Manual 6F – 14 EXHAUST SYSTEM Installation 1. EGR Cooler Adapter 2. Gasket 3. EGR Cooler Assembly 4. Bolt Tighten the bolts to the specified torque. EGR adapter bolt torque Nm(kgm/lb ft)
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